Aaron Binstock Email & Phone Number

West Lafayette, IN, US

Peoria, Illinois, United States

• Design of rear axle housing for 797 mining truck in PTC CREO using 3D scan of current parts in production. Design updated from scratch so that the part geometry could reflect current castings. Utilized surface modeling.
• Created multi-sheet drawing for rear axle housing including new machining datums, GDT callouts, using model based definition.
• Analyses CMM dimensional reports for various "high risk" products to ensure any non-compliance is taken into consideration to prevent loss from part failure, warranty claims, part defects, etc.

Mossville, Illinois, United States

• Led project validating increasing backpressure limit for C280 engine family. Correlated Nitrous Oxide emissions to backpressure using data from 6,8,16-cylinder engines to determine if rating could be increased while.
• Analyzing daily checks and executing test instructions on C280-16 diesel engine in test cell; inspect trends and engine health data in DIAdem.

Indiana, United States

• Created CAD and suspension kinematics model (in Lotus suspension Analysis SHARK) of mini-Baja vehicle to be manufactured; Parts validated through FEA and additional evaluation of cost and weight used to iterate design.
• Proficient in various machines such as TIG welding, 3-Axis CNC mill, manual lathes/mill, and laser cutters
• Conducted FEA studies in Ansys FEA to validate durability of suspension components utilizing load cases from a wheel force transducer.
• Derivation and construction of suspension calculators such as vehicle lateral load transfer and ride height.

United States

• Started a company that provides a range of services that include Design and 3D printing of custom objects per client unique specifications
• Client projects include real estate drone photography/videography to create virtual indoor and outdoor walk-through videos, design of custom trophies, ducted bike seat prototype, 3D printing of detailed models, filming.
• Created large scale 3D Printed mold (15ft long) of an F-11 Tiger ¼ scale replica. Turned clients original 1950s drawings into 3D CAD models

Exton, Pennsylvania, United States

• Supported engineering department in design and fabrication of custom components for performance vehicles
• Designed car sub-assemblies for rapid prototyping and testing of components prior to final fabrication
• Led projects from start to finish including design of carbon fiber intake piping, CNC machined suspension components, prototype of 3D water pump impellor including a fluid simulation, Porsche paddle shifter retrofit
• Developed and commercialized a performance race car mirror using wind tunnel testing in Autodesk CFD and Inventor FEA stress analysis to create a functional aerodynamic design
• Custom brake kit for Wilwood 6 piston calipers, Apple car play integration and wiring harness for Honda s2000

New Jersey, United States

• Mentored 40 high school students across multiple subgroups (Mechanical, Design, Electrical, Programming, Business) through the design process for the FIRST robotics competition.
• Designed robot and its subsystems and made technical drawings with GD&T for in-house manufacturing in a short 8 week building season. Oversaw and participated in all aspects of the design cycle including rapid.
• Reached the Semi-Finals at the 2022 FIRST World Championship and ranked in the top 3% worldwide.