Aaron Schmidt Email & Phone Number

Raleigh, Nc, Us

Morrisville, Nc, Us

Menlo Park, Ca, Us

I led the fabrication of AR/VR technology, focusing on manufacturability through roll-to-roll and post-processing techniques. I achieved significant improvements, including boosting the post-processing yield of VR optical elements by over 50% through optimization and standardization. Additionally, I integrated fabrication assets into a Computerized Maintenance Management System, effectively prioritizing over 200 spare parts and 100 preventive maintenance activities. My efforts also enhanced continuous thin-film fabrication yields by more than 50% using structured DMAIC root cause analysis.In improving equipment procurement, intake, acceptance testing, and qualification, I developed thorough process documentation and training programs. I collaborated with teams to meet Factory and Site Acceptance requirements for approximately $8 million in fabrication equipment. I utilized full-factorial Design of Experiments (DOE) to streamline new product qualifications by reducing the number of required trials. My work reflects a strong commitment to continuous improvement and operational excellence in high-tech manufacturing.

Durham, Nc, Us

I successfully scaled and produced next-generation optical thin-films using experimental design and conventional process engineering tools. Collaborating closely with a team of engineers, technicians, and scientists, I played a key role in advancing LCP technology within optics manufacturing.I managed capital installation projects exceeding $200K for in-line web cleaning and non-contact web handling, resulting in a reduction of defects by over 70%. Additionally, I scoped and managed a Statistical Process Control integration project into the Ignition SCADA system, coordinating the integration of over 500 tags into JMP.To enhance equipment reliability and problem-solving capabilities, I developed an automated lightweight Maintenance System featuring notifications, dashboards, reports, and change logs, implementing it across multiple assets. Throughout this process, I scaled and produced world-class optical-grade thin-films from functional materials within a class 10,000 cleanroom environment. My work reflects a dedication to innovation and excellence in optics manufacturing.

Mentor, Oh, Us

As the lead coating process engineer for high-volume tandem silicone and adhesive roll-to-roll processes, I ensured quality, efficiency, uptime, and reliability in paper and film label production. I managed a team that delivered over $350K in annual savings and led projects qualifying roll-to-roll products, achieving savings of more than $1.4 million annually while implementing capital improvements of over $150K without impacting customer performance.By focusing on continuous improvement and using Minitab for data analysis, I reduced annual losses by over $100K through minimized variation in core scrap during high-speed splicing. I also enhanced operational maintenance efficiency, increasing preventive maintenance completion rates by more than 20%, and developed SOPs and work instructions to maintain ISO certification. My work reflects a commitment to operational excellence in manufacturing.

Mentor, Oh, Us

24/7 production support for silicone and adhesive coating operation.Led and supported reduction of scrap, downtime, and losses.

Mentor, Oh, Us

As the lead for efficiency projects in co-extrusion manufacturing lines producing MDO stretched film for the label materials group, I focused on enhancing uptime and reducing scrap through statistical and operational process improvements in 24/7 slot die coating operations. I spearheaded an initiative that increased throughput by 75% on our highest-volume single machine while identifying necessary upgrades to sustain this improvement.In response to a customer complaint that threatened $2 million in business, I successfully eliminated a visual defect by conducting a defect study of measurable inputs and implementing automated controls. Additionally, I managed an EH&S capital project to source and install hands-free cleaning solutions, significantly reducing interaction risk from 59% to 4%. My work underscores a commitment to operational excellence and customer satisfaction in manufacturing.

East Lansing, Mi, Us

Coordinated a diverse shift staff of 10 employees to ensure events of up to 300 guests were executed smoothly.Managed all areas of operations to maintain productivity and to uphold to brand standards set forth by Residential Hospitality Services Department at Michigan State University. Created a safe environment by proactively monitoring the building to avoid potential crises and instructing staff on proper protocol.

Midland, Michigan, Us

Explored alternative solvents for the synthesis of a specialty silicone resin through the operation of a mini-plant reactor apparatus.Enhanced analytical and experimental skills through use of GC, GPC, and other specialty instruments to determine polymer structure and properties.Handled hazardous and corrosive chemicals safely through use of compatible PPE and ensured proper disposal of waste.

East Lansing, Mi, Us

Bachelor Of Science (Bs), Chemical Engineering

Education record