Aayush T. Email & Phone Number

Vancouver, British Columbia, Canada

Vancouver, Canada Area

Lead Automotive HV Battery engineer for first 3 Generations of the Solo vehicle- Over 1000 packs produced and customer deliveries have started- Advanced project from concept to mass production within 3 years- Managed system-level requirements and interfaces throughout the product development process- Supervised all aspects of design process for structural, thermal, electrical, and mechanical systems- Worked remotely and in-person with Battery supplier in China (design, testing and manufacturing)- Worked in multi-disciplinary team with varied levels of expertise- Mechanical design- Interfaced with Modelling team and developed HV Battery CAD in Solidworks, while considering safety, cost, weight, modularity, sustainability, Design for manufacture (DFM) and Design for Assembly (DFA)- Electrical design – Schematic design + Electromechanical component specification for Battery and High voltage junction box- Thermal design - Experience with liquid cooling, air cooling and phase change composite material, including spec’ing thermal management system components + climate chamber testing- DMFEA development and ongoing maintenance- Planned & supervised Cell/ module/ pack Design Validation tests including thermal runaway propagation testing (DVP&R)- Telematics (remote monitoring) setup, data acquisition and analysis + workflow automation- Led the Failure reporting, analysis, and corrective action system (FARCAS) for the HV Battery- Mechanical component drawing preparation and release + PPAP- Represented company at multiple conferences + conducted extensive industry research- Engineering analysis and report writing:o Set charging/discharging profiles to optimize pack performance and minimize battery degradationo BMS specifications including control state diagrams for faults, charging, discharging, o Battery storage guidelines for shipping, servicing, and customer useo Comprehensive fastener study as per vibration test resultso DVP&R testing report writing

Vancouver, British Columbia, Canada

o Project Management: RFI's, meeting minutes, project change requests, document control, issue log maintenanceo Drawing review & markup:(Architectural, Mechanical, Civil, Electrical, Structural, Landscape)o Problem documentation: Inspected site concerns with tradesmen and communicated issues to all stakeholders

Toronto, Canada Area

Design and prototyping of custom metal tubing

Vancouver, Canada Area

o Mechanical and Structural analysis: ASME code based equipment analysis & replacement (Pipe supports, Valves, Pumps, etc.)o Technology research and Project coordination: Underground pipe leak testing of 150-acre facilityo Presenting to large audiences: Status reports and findings at monthly safety meetingso Piping & Instrumentation Drawing updateso Project/ Budget Management: Met with sub-contractors, issued work orders, monitored budgeto Event Planning: Organized emergency drills (Man-Overboard/ Earthquake/ Dam Failure/ Dock mooring)

Toronto

o DFM: Designed assembly process for complex automotive thermoplastic parts - view design in blog posto DFMEA/PPAP: Conducted test runs, shrinkage analysis and continuous prototyping of injection molded partso Project Management: Created management spreadsheets (VBA) that was adopted by other teamso Mastered Microsoft excel: Used VBA programming/Macros to create models for engineering program management.o Utilized AutoCAD/Solidworks/Catia/Rhinoceros to design parts and create engineering drawings while applying GD&T.o Used Lean manufacturing principles to create assembly line procedures and drafted workstations in Google Sketchup software.o Initiated and maintained relationships with customers/suppliers.

Kapuskasing, Ontario, Canada

Designed and TIG Welded a three wheeled cart to transport gas cylinders on the shop floor. Changed clutches on bumper cars. Constructed brass brakes for rides – lathe work, drilling, counter sinking, counter-boring. Conducted preventive maintenance.