DFM - Reviewing of customer drawing 3D model and suggesting essential product design change to achieve the desired quality level. Designing the process to achieve the quality level. Initiating concept design to produce the castings without compromising in Quality and Cost. Analyzing the concept design using Magma Soft and reiterating with essential changes in the feed system untill the best result. Detailed die design - ready to manufacturing design details. New Parts RFQ - Preparing List of facilities required to produce a casting based on the customer quality and cost. Including cycle time of each stage of the process flow. Containing the Casting rejection with in set target for pilot lot, PPAP lot and ramp up lot. Design and process Support to reduce rejections on regular products.

Support to Engineering in designing of aluminium casting of all Business units. (Diesel system, Gasoline system, Automotive electronics, Steering System)Technical support to suppliers to achieve the set target. Monitoring process quality and new product development across suppliers.Analysing complaints with plant quality and helping suppliers to prepare effective 8D reports Line walk with control plan for each product group. Participation with lead auditors for annual audit (VDA 6.30)

Gravity Die design and Development

Design of PDC dies