Abdul Rasheed Shaikh Email & Phone Number

Al-Jubial, Eastern Region, Saudi Arabia

Eastern, Saudi Arabia

Al Jubail, Saudi Arabia

PRODUCTION ENGINEER – PC, PP, ABS,SAN and POM Polymers Compounding  Leading efforts to improve productivity and resolve quality issues by rigorously applying methodical problem solving techniques to contain the problem, identify root causes, and implement sustainable corrective actions. Defining, measuring, and monitoring process performance metrics (OEE, Defect Rates, Cp, and Cpk) to identify opportunities for improvement. Achieved 98% yield, 100% performance and reduced down time to bring OEE 80% by applying best practices, by forming quality circles and conducting brainstorm analysis . Practicing critical-to-quality process parameters using a Process FMEA and other analytical tools to ensure the process operates as required to meet product and customer specifications. Providing hands-on engineering support for new product industrialization and initial production runs ensuring that the process is capable of safely producing high quality product that meets specification, productivity, and cost targets. Recent developments –POM, ABS and Water bottle grade Compounds. Presently working on PMMA Compounding development project. Conducting trials with new Raw Materials and changing the process parameters as and when required. Exploring new Opportunities to reduce the operating and Production cost inturn increasing profitability. Supporting production team to select, design, modify, and maintain tooling, fixtures, and equipment as needed to improve safety, quality, throughput, and productivity. Developing and maintain process training and certification documentation to ensure that operators clearly understand all position requirements and coaching them on process, equipment, engineering topics. Improve housekeeping and safety by applying the 5S principles and participating in audit programs. Supporting business plan objectives to increase productivity, reduce waste, improve quality, and enhance safety to meeting KPI’s.

Udaipur Area, India

o Commissioned PVC Free Foam sheeting line width 2mt in technical celebration of covema-italy with three roll calendar o Developed new markets for local by introducing different innovative ideas by developing use of plastic sheets in building and advertising-related applications. o Technology localization by developing different vendors.

Pithampur Industrial Area -Dhar., India

Established and successfully commissioned 1.2KT, PVC Free Foam sheeting Plant. SHEET width 1.2mt- Technical collaboration from Kraussmuffi-Germany; project copex- Rs 25 crore. After completion of this Project, continued as a Plant manager: From June’ 1995 to Mar’ 2004.As a Plant Manager: Established Plant Policies and Procedures in accordance with company policies, procedures and national laws Developed and continuously improve safe and efficient plant operation processes to Create a safe working environment and ensure that all personnel comply with environmental, health and safety rules Recruit, supervise, assess, motivate, train and discipline the workforce to ensure the continuity of staffing within the budgetary requirements of the company Oversee development and training of all employees to ensure that they meet the high standards required within the respective departments Develop, monitor and communicate relevant KPIs. Derive corrective measures and implementing corrective actions

Bidar, Karnataka, India

 Monitoring technological development in profile extrusion / Fabrication shop and implement advanced technology / upgrade machinery as required for fulfilling the targets of the company Identifying and Development of Best Practices and Manufacturing Standards to meet customer satisfaction by implementing lean manufacturing methods - 5S programmes, actively involved in the management of customer complaints Involved in New Product Introduction, optimization, development and commercialization as per market requirement  Assured products meet all specifications, ensured their compliance to process requirements and are made according to plant procedures, standards and safety regulations. Plan production operations and materials, establishing priorities and sequences for manufacturing products to minimize the color change-overs and to reduce contamination. Planning & execution of day- to- day maintenance activities of Extrusion Plant unit consisting of various types of rotary equipments like Chilling Plant, Centrifugal Compressors, Centrifugal and Reciprocating Pumps, Pressure Vessels, Heat Exchangers, Heaters and other equipment. Developed and maintain a preventive maintenance system that guarantees the highest machine availability & condition monitoring activities. To identify & review of critical spares and to ensure minimal stock. Developing Standard Operating Procedures (SMPs) for critical equipment. Updating equipment history in Baan, preparing monthly maintenance reports & updating files related to equipment & maintenance activities. Planning & Execution of project jobs which includes drawing verification, execution feasibility, man & material planning etc. Conducting In-house training to Engineers & Technicians.

Patancheru, Medak, Telangana, India

 Planning & execution of day- to- day maintenance activities of Extrusion Plant unit consisting of various types of rotary equipments like Chilling Plant, Centrifugal Compressors, Centrifugal and Reciprocating Pumps, Pressure Vessels, Heat Exchangers, Heaters and other equipment. Developed and maintain a preventive maintenance system that guarantees the highest machine availability & condition monitoring activities. To identify & review of critical spares and to ensure minimal stock. Developing Standard Operating Procedures (SMPs) for critical equipment. Updating equipment history in Baan, preparing monthly maintenance reports & updating files related to equipment & maintenance activities. Planning & Execution of project jobs which includes drawing verifications, execution feasibility, man & material planning etc. Conducting In-house training to Engineers & Technicians. Planning and execution of jobs in plant turnaround / shutdown. Conducting Group Discussions and carrying out Root cause analysis (RCA). Analyzing incidents and arriving at probable solutions as a member of Incident Investigation Committee.  Active participation in implementing 5S programmes.  Compliance to ISO-9001, ISO-14001 and OHSAS-18000 standards.

Be, Mechanical Engineering, Specialization In Production Planning And Control

Processing Of Polymers, Plastic Processing &Testing

Short team diploma on Plastics processing technology

Intermediate, Mpc

Secondary School, Maths

Gulberga University, Mechanical Engineering

Engineer'S Degree, Mechanical Engineering