Senior Process/Chemical Engineer, B.Tech in Chemical Engineering, with 15+ years extensive experience working in Cement plant process operations starting from mining to clinker grinding, in process calculations, process design, process control, process audits, performance evaluation, & commissioning. I have sound knowledge and working experience in all sections of plant e.g. crushing, grinding and Pyro process. Have worked in countries like India, China, Bangladesh, Nepal and with renowned MNCs like KHD, Holcim & Christian Pfeiffer.
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Area ManagerFlsmidth Aug 2023 - PresentWelshpool, Western Australia, Australia -
Chief Manager- ProcessKhd Humboldt Wedag Oct 2017 - PresentNew Delhi Area, IndiaKey Responsibilities and Tasks:• Coordination with Engineering/Project Management/ Commissioning/After sales depts. for smooth execution Pyro and grinding projects• Preparing Plant Operating Philosophy, Participating in FAT to ensure safe plant operation.• Finalizing equipment technical specs such as process fans, conveyors, dosing systems etc.• Carrying out Process measurements and then performing process calculations such as gas and mass flow, heat and mass balance etc.• Carrying out plant process audits of Pyro process and grinding sections for assessing performance and recommending further upgradation potential.• Commissioning of Pyro process and grinding circuits. Carrying out pre-commissioning activities like equipment inspection, equipment trials, checking process interlocks, process study, CCR operation etc.• Providing inputs to Tendering/Engineering dept. for preparation of techno-commercial bid Carried out code review.• Prepared technical documents.Key Achievements:• Timely completion of Grinding and Pyro process projects deliverables such as Key equipment technical specs, Gas and mass flow, PID, Instrument locations etc. -
Manager-ProcessChristian Pfeiffer India Pvt. Ltd. Aug 2015 - Oct 2017Noida Area, IndiaKey Responsibilities and Tasks:• Preparing Plant Operating Philosophy, Participating in FAT to ensure safe plant operation.• Worked as a process engineering expert, responsible for carrying out sizing of ball mill circuits. • process optimization, process measurements and calculations, performance evaluation of grinding systems. • Optimized of a closed circuit ball mills with dynamic Separator for cement grinding. • Conducting meetings with Clients/Consultants for technical clarifications on the submitted bidKey Achievements:• Optimized a close circuit ball mill (4.0 m X 12.5 m) for cement (80 tph OPC capacity) with QDK-125 Z Separator. -
Deputy Manager -ProcessHolcim Jun 2013 - Jul 2015Mumbai, Maharashtra, IndiaKey Responsibilities and Tasks:• Carrying out process studies, process calculations like heat & mass balance, preheater study, cooler study.• Co-processing support for optimizing Alternative Fuel usage in Pyro process system, helping in reduction of CO2 emission. • Conducting meetings internally and with suppliers for clarification on new installations such as cooler upgrade, new kiln burner• Delivering technical presentation in the training sessions • NOx reduction study by primary measures like by optimizing primary air in Burner, trial by using low NOx feature of calciner etc.Key Achievements:• Successfully carried out Low NOx trial and achieved 30% reduction in NOx emissions -
Assistant Manager -After Sales And ServicesKhd Humboldt Wedag Dec 2010 - May 2013Delhi, India• Commissioning of Pyro process and grinding circuits. Carrying out pre-commissioning activities like equipment inspection, equipment trials, checking process interlocks, process study, CCR operation etc.• Carrying out Process measurements and then performing process calculations such as gas and mass flow, heat and mass balance etc.• Carrying out plant process audits of Pyro process and grinding sections for assessing performance and recommending further upgradation potential. -
Sr. Asst. Manger - ProductionThe India Cements Ltd Nov 2007 - Nov 2010Key Responsibilities and Tasks:• Worked in a cement plant grinding & Pyro project, 1.0 MTPA Clinker production capacity designed by M/s FLSmidth. • Checking of BID/PID in line with the process requirement and implementation of the same• Refractory material planning, reviewing installation in line with the process design requirement• Attending site routine jobs and coordinating with other services department such as mechanical, E & I for smooth functioning of the plant.• Involved in Roller Press-HPGR (Raw material Grinding) Commissioning and optimization WorkKey Achievements:• Successful commissioning of a cement plant grinding & Pyro project
Abdus Samad Skills
Abdus Samad Education Details
Frequently Asked Questions about Abdus Samad
What company does Abdus Samad work for?
Abdus Samad works for Flsmidth
What is Abdus Samad's role at the current company?
Abdus Samad's current role is Area Manager.
What schools did Abdus Samad attend?
Abdus Samad attended Aligarh Muslim University.
What are some of Abdus Samad's interests?
Abdus Samad has interest in Playing Table Tennis, Watching Cricket.
What skills is Abdus Samad known for?
Abdus Samad has skills like Cement, Commissioning, Manufacturing, Engineering, Project Planning.
Who are Abdus Samad's colleagues?
Abdus Samad's colleagues are Luis Saavedra Villarreal, Josue Luis Laura Centeno, Johan Mikkelä, Luis Hernan Vicencio Mora, Flemming Petersen, Natalie Fendley, Robinson Patricia.
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Abdus Samad
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