• Design and Development:Crafted and refined mechanical designs for lithium-ion batteries, addressing challenges like structural durability and performance optimization. Solved design bottlenecks creatively to meet evolving industry specifications and ensure a robust product.• Material Selection:Strategically selected materials for battery components by balancing safety, performance, and cost. Overcame material constraints by identifying innovative alternatives to enhance reliability without compromising affordability.• Thermal Management:Designed advanced thermal management solutions to mitigate overheating issues during operation. Developed innovative cooling systems to maintain battery efficiency, prevent thermal runaway, and extend product lifespan.• Quality Assurance:Spearheaded rigorous quality assurance protocols, identifying potential failure points through in-depth analysis. Applied problem-solving skills to address production defects, ensuring compliance with stringent industry standards.• Vendor Management:Built strong vendor networks by sourcing premium-quality components and negotiating competitive contracts. Addressed supply chain issues creatively to ensure seamless material availability while maintaining cost efficiency.• Outsourcing Oversight:Oversaw outsourced production tasks with a focus on maintaining quality and consistency. Solved discrepancies by coordinating closely with external teams to align their output with company standards.• Project Management:Directed cross-functional teams to deliver projects on time and within budget. Anticipated and resolved potential project delays by proactively addressing resource constraints and workflow inefficiencies.• Continuous Improvement:Identified inefficiencies in workflows through meticulous analysis and statistical tools. Implemented creative process enhancements that boosted manufacturing efficiency and drove innovative improvements in battery design.

• Designed and developed plastic products from concept to production, adhering to client specifications and industry standards.• Conducted extensive research and analysis to select appropriate plastic materials based on factors such as strength, durability, cost, and environmental sustainability.• Utilized computer-aided design (CAD) software to create detailed 2D and 3D models of plastic products, ensuring accurate dimensions and functionality.• Collaborated closely with cross-functional teams, including industrial designers and manufacturing engineers, to ensure seamless integration of design and production processes.• Created and tested prototypes using rapid prototyping techniques such as 3D printing, evaluating product performance, manufacturability, and quality.• Conducted thorough testing and analysis, including simulations and physical tests, to assess structural integrity, stress distribution, and material properties of plastic products.• Identified and resolved design or production issues through root cause analysis and implementation of design modifications or alternative manufacturing methods.• Ensured compliance with industry standards, regulations, and certifications for safety and quality control.• Optimized product costs by evaluating alternative materials, manufacturing processes, and design modifications without compromising quality or performance.• Maintained comprehensive documentation of the design and development process, including design specifications, material specifications, test reports, and manufacturing instructions.

• Developed multiple new injection molded and blow molded plastic products for the food, construction and electrical industry. Developed several mechanical parts, SS, sheet metal fabrications. Manage from concept through to production. Create 3D CAD designs of product then mold design and 2D part drawings. Develop initial product criteria, performance specifications, and validation plans. Assisted the Marketing and Sales team with Product Rendering and final assembly of end product with application. Identify opportunities for continuous improvement of existing products. • Obtain quotes, conduct tool design reviews, evaluate first shots, and make tooling modifications as necessary. Created and reviewed product bill of material cost breakdowns. Performed analysis relating to new product design or continuous improvement ideas. Create and evaluate design prototypes using addictive manufactured 3D prints. • Coordinate with quality department to evaluate internal and customer quality rejects and develop/implement corrective actions. Create in-process inspection plans, fixtures, and test methods. Conduct product performance and reliability testing on new and existing parts. In-house or in collaboration with outside labs.• Specify and source purchased components. Provide regular status reports to upper-level management regarding project status. Manage launch of new automated and semi-automated assembly equipment. Evaluate and improve existing automated and semi-automated assembly equipment. Design, build, and implement new jigs and fixtures• Identify cost saving process improvements and perform ROI analysis. Develop and implement operating procedures and work instructions. Assist in troubleshooting blow mold, injection processes. Identify and implement improvements of existing blow mold, injection mold.

• Designed, manufactured, and maintained precision tools, dies, jigs, fixtures, and molds for metal and plastic component production.• Interpreted engineering drawings, blueprints, and CAD models to develop tool and die designs, ensuring dimensional accuracy, tolerances, and material specifications.• Utilized various machine tools, including lathes, milling machines, grinders, and CNC machines, to shape and fabricate components from raw materials.• Employed precision measurement instruments such as micrometers, calipers, and gauges to ensure the accuracy and quality of finished tools and dies.• Applied heat treatment processes to harden tool surfaces, enhancing durability, and performed surface finishing techniques to achieve desired smoothness and texture.• Conducted inspections and testing of tools and dies to verify compliance with design specifications and quality standards.• Troubleshot and performed maintenance on existing tools and dies, conducting repairs or modifications as necessary to ensure optimal functionality.• Collaborated closely with engineers, designers, and production teams to meet production requirements and achieve efficient component manufacturing.• Identified opportunities for process and design improvements, implementing cost-saving initiatives to enhance overall efficiency.• Prioritized safety, adhering to protocols and industry regulations to maintain a safe working environment and compliance with relevant laws and standards.• Maintained comprehensive records of tool and die designs, changes, maintenance history, and other relevant documentation.• Assisted in training and development of apprentices and junior staff in the tool and die making craft.

• Designed and engineered hot runner systems for plastic injection molding processes, ensuring optimal performance and efficiency.• Utilized computer-aided design (CAD) software to create detailed 3D models and technical drawings of hot runner systems, incorporating industry best practices and client requirements.• Assisted application engineers to select appropriate materials and components for hot runner systems based on factors such as temperature, pressure, material compatibility, and cost, ensuring optimal functionality and durability.• Conducted mold flow simulations to analyse and optimize the hot runner system design, achieving optimal filling, cooling, and part quality.• Created comprehensive documentation, including detailed drawings, specifications, and assembly instructions, to facilitate manufacturing and assembly processes.• Collaborated closely with mold designers and toolmakers to ensure seamless integration of the hot runner system within the injection mold, optimizing part quality and cycle times.• Continuously improved and optimized hot runner system designs, incorporating feedback from production teams and leveraging lessons learned to enhance efficiency and part quality.• Maintained comprehensive documentation of designs, specifications, drawings, and test reports for future reference and knowledge transfer.