Aditya Patel

Aditya Patel Email and Phone Number

Seeking Full-Time Roles starting May 2024 | Expert in Design for Manufacturing & Topology Optimization | 'Design to Inspire, Manufacture to Solve' @ Rehabilitation Robotics Laboratory
Aditya Patel's Location
Chicago, Illinois, United States, United States
About Aditya Patel

I'm a motivated MS Mechanical Engineering student, with a focus on Design and Manufacturing, building on my BE in Manufacturing Engineering. I've honed my CAD and FEA skills through diverse experiences, from designing assembly lines to prototyping orthotic devices. I've taken on challenging roles to improve manufacturing processes and lead complex projects in the automotive and insulator industries. My participation in university research and international competitions has further deepened my understanding of advanced manufacturing techniques, design automation, and topology optimization.I am driven by the challenges that stimulate problem-solving and innovation and thrive on the collaboration required to achieve cross-disciplinary solutions. As a disciplined team player, I am adept at managing multiple tasks simultaneously, leading with integrity, and adapting quickly to new environments and technologies.In search of Full-Time positions within the Machine Design, Automotive, CAE and Analysis, Mechanical Engineering, or Manufacturing Engineering sectors, I look forward to the opportunity to contribute to a progressive organization and further develop my skillset, while maintaining a positive and ethical approach to achieving organizational goals.

Aditya Patel's Current Company Details
Rehabilitation Robotics Laboratory

Rehabilitation Robotics Laboratory

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Seeking Full-Time Roles starting May 2024 | Expert in Design for Manufacturing & Topology Optimization | 'Design to Inspire, Manufacture to Solve'
Aditya Patel Work Experience Details
  • Rehabilitation Robotics Laboratory
    Mechanical Design Engineer - Rehabilitation Robotics
    Rehabilitation Robotics Laboratory Sep 2022 - Present
    Chicago, Illinois, United States
    ● Redesigned and optimized 2DOF Active Ankle Foot Exoskeleton(AFE), enhancing ankle torque from 32Nm to 74Nm reducing weight by 37.2% (743gm) via advanced 3D Printing methods, topology optimization in Fusion 360 and nTopology.● Conducted comprehensive FEA studies and mechanical testing for AFE prototypes to evaluate design efficacy and biomechanical compatibility, significantly improving device reliability and performance metrics.● Engineered iterative prototypes from AM AFE v3 to v6 (additively manufactured), integrating Series Elastic Actuators (SEA) with variable stiffness settings tailored to user-specific needs using a novel algorithmic approach in nTopology.● Directed modular design initiatives for the AFE, incorporating adjustable BOA lacing systems and developing fork-jointed configurations, which allowed for extensive customization and improved user fit across various patient sizes.● Resolved critical 3D Printer failures by independently repairing extruders, gantry, and cooling systems, enabling continued prototype development within essential timelines.
  • Industrial Assessment Center At Uic
    Graduate Research Assistant
    Industrial Assessment Center At Uic Oct 2022 - Present
    Chicago, Illinois, United States
    ● Engineered enhancements in mechanical and energy efficiency of Metal Fabrication Machinery, Compressed Air & HVACsystems, specializing in thermodynamics and mechanical operations to optimize energy use and operational performance.● Researching integration of state-of-the-art tech in manufacturing to improve energy efficiency and operational effectiveness.● Recommended energy savings worth over $5.20 million spanning over 15 facility assessments, directing the team on 5 visits.● Performing ASHRAE Level 2 Energy Audits to make recommendations on energy efficiency, waste reduction, pollution prevention and productivity improvement, including cost savings and economics.
  • University Of Illinois Chicago College Of Engineering
    Graduate Teaching Assistant
    University Of Illinois Chicago College Of Engineering Jan 2023 - May 2023
    Chicago, Illinois, United States
    ● Course ME 347: Engineering Design and Graphics with Computer-Aided Design and Simulation● Teaching Students about concepts of: 1. Geometric manipulation and Computer-aided modelling using SOLIDWORKS. 2. Design with Finite element analysis using Ansys Workbench. 3. Rapid Prototyping using Additive Manufacturing techniques
  • Tata Autocomp Gotion Green Energy Solutions
    Manufacturing Engineering Intern
    Tata Autocomp Gotion Green Energy Solutions Aug 2021 - Jan 2022
    Pune, Maharashtra, India
    ● Spearheaded a Line Automation Model development for the upgradation of assembly lines, increasing production by 170%.● Prototyped an end-to-end solution for Li-ion Cell Sorting Machines and Automatic Voltage-IR Testing, resulting in a 95% improvement in quality assurance for TATA’s Nexon EV and Tigor EV battery packs.● Designed universal Voltage and IR Testing Machine and its Electrical Probe Locations to capture the electric feedback given by each cell in the Battery Pack.● Designed advanced structural and thermal systems for Li-ion battery packs for TATA Motors and BAJAJ Motors products.● Deployed MES Part and Product Traceability to enhance processes, quality assurance and product lifecycle management.● Attained fundamental insights into Electric Powertrain Systems’ manufacturing and assembly from on-site observation.● Deployed AutoCAD software to design Assembly lines, Utilities & Storage, and Shop-Floor areas for the company's expansion projects. The designs I made were approved by various stakeholders of TATA Auto Comp Systems Ltd. and are currently under validation and deployment.
  • Accugym
    Startup Engineer
    Accugym Aug 2020 - Dec 2021
    Bits Pilani, India
    ● Creating a Virtual Gym Trainer with the help of Computer Vision and Human Body Tracking.
  • Codemania
    Automobile Design Instructor
    Codemania Jun 2021 - Jul 2021
    Hyderabad, Telangana, India
    ● Mentored a group of 22 students and graduates across India in the field of 3-D Solid Modelling and Rendering.● Educated them about the workings of All Terrain Vehicles, design parameters to be considered and automotive engineering.● Designed and simulated an All Terrain Quad Bike using 3 different CAD/CAM/CAE software -Autodesk Fusion 360, Ansys Workbench, Catia
  • Inspired Karters Gravity
    Captain
    Inspired Karters Gravity Feb 2020 - May 2021
    Bits Pilani, India
    ● Won the NASA HERC 2021 Event with 1st Position in Mission Performance Prediction Rubric, overall 10th Position out of 86 International teams.● Ensured collaboration within team to manufacture modular lunar rover incorporating generatively designed components.● Innovated durable lightweight structures, applying composites and CAD/CAM tech to meet strict competition specs.● Represented and led a team of 30 during the pandemic, only Indian Collegiate team to manufacture the rover.● Directed the Sponsorship Department of the team while managing funds amounting to Rs. 8 lac.
  • Inspired Karters Gravity
    Lead Design Engineer
    Inspired Karters Gravity Feb 2020 - May 2021
    Bits Pilani, India
    ● Lead the Structure Subsystem while iterating on four different Three Wheeled ATV designs on Fusion360.● Formulated loading states for simulation of chassis on Ansys Workbench.● Manufactured the entire rover within a span of 8 weeks with the help of two other team members during the pandemic and statewide lockdown.
  • Sona Tiles
    Product Development Intern
    Sona Tiles Aug 2020 - Jan 2021
    Vadodara, Gujarat, India
    ● Designed and Manufactured 20 Modular benches with Planters for Smart City Vadodara Project’s parks and gardens.● Implemented composite materials solutions to develop a new line of light-weight Interlocking Pavement blocks.● Developed 3D CAD Catalogue of Pavement Blocks and Curb Stones manufactured by thecompany.
  • Aditya Birla Insulator
    Product Design And Optimisation Intern
    Aditya Birla Insulator May 2020 - Jul 2020
    Rishra, West Bengal, India
    ● Optimized manufacturing process and "Dubba Cutter" implement to reduce raw material wastage by 13% in the 160kN Super-fog Insulators category.● Conceptualized Universal mould for 4 SF Insulators based on Mould Flow Analysis of PoP inside aluminium mould.● Drew synchronisation between PoP mould and Cutting Tools.
  • Ajni Industries Private Limited
    Design And Product Management Intern
    Ajni Industries Private Limited May 2020 - Jul 2020
    Vadodara, Gujarat, India
    ● Created a 3D catalogue of Clean Room Products and Components designed via Fusion360 andanalysed via Ansys.● Learned about the material used and the machinery involved in the manufacturing of cleanroom products.
  • Peer Mentorship Program, Bits Pilani (Pmp)
    Student Mentor
    Peer Mentorship Program, Bits Pilani (Pmp) Apr 2019 - May 2020
    Bits Pilani, India
    ● Mentored the freshers batch of 2019-20 towards a healthy first year.● Advised freshers about academic choices and helped them make their timetable and register for courses.● Supported my mentees through their personal problems and lent a helping hand whenever and wherever needed.
  • Inspired Karters Baja
    Student Designer
    Inspired Karters Baja Sep 2018 - Jan 2020
    Bits Pilani, India
    ● Fabricated the dune buggy using latest materials and manufacturing techniques to optimize performance and durability.● Conducted static-dynamic simulations, including Front, Side, and Roll-over Impact Analysis, to evaluate chassis behavior.● Exhibited team’s engineering prowess through top performances in dynamic and static events at 2 SAE BAJA events.● Managed lifecycle of the buggy’s structure design, from CAD and prototyping to testing and iteration, within tight deadlines.

Aditya Patel Education Details

Frequently Asked Questions about Aditya Patel

What company does Aditya Patel work for?

Aditya Patel works for Rehabilitation Robotics Laboratory

What is Aditya Patel's role at the current company?

Aditya Patel's current role is Seeking Full-Time Roles starting May 2024 | Expert in Design for Manufacturing & Topology Optimization | 'Design to Inspire, Manufacture to Solve'.

What schools did Aditya Patel attend?

Aditya Patel attended University Of Illinois Chicago, Birla Institute Of Technology And Science, Pilani, Navrachana Education Society.

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