Aditi Marudwar Email & Phone Number

Madison, Indiana, United States

Responsible for Design and Assembly Non-Conformities for Headlamps.• Root-cause Analysis• Lean initiatives• Continuous Improvements• Warranty Return Analysis

Madison, Indiana, United States

Madison, Indiana

Grote Light Engine Gen III – Generation III 90mm headlamp module• Developed the headlamp modules, high beam and low beam through the phases of design and manufacturing. • Design included variants for OEM headlamps and aftermarket technology.• Design implemented lessons learned from Gen I: PCB board-to-board connector shorting, sealing against thermal shock.• Optimized Optical focal point tolerance by reducing number of components for design for manufacturing.• Performed… Show more Grote Light Engine Gen III – Generation III 90mm headlamp module• Developed the headlamp modules, high beam and low beam through the phases of design and manufacturing. • Design included variants for OEM headlamps and aftermarket technology.• Design implemented lessons learned from Gen I: PCB board-to-board connector shorting, sealing against thermal shock.• Optimized Optical focal point tolerance by reducing number of components for design for manufacturing.• Performed Design of Experiments (DOE) on injection molding parameters for reflectors to achieve robust optical surfaces.• Drafted Requirements Matrix, DFMEA, Design Validation Plan and managed product testing sequence for reliability. John Deere Gator Headlamp – ATV headlamp• Developed LED headlamp to retrofit halogen lamps for multiple bezel designs.• Designed lamp to meet customer’s thermal requirement of zero airflow.• Worked on developing a vibration fixture to withstand customer test profile.• Drafted Requirements Matrix, DFMEA, Design Validation Plan and managed product testing sequence for reliability.Tier 3 – 4000/5000 lumen work lamp • Proposed concepts for bracket design to withstand ISO 16750-3 spec vibration. Performed predictive simulations (FEA) on concepts to best suit the application.• Designed O-ring type gasket to sealing specifications of IPX7. Correspondingly designed the gland for best fit of the O-ring. Using basics of engineering analysis, calculated compression forces to ensure feasibility of the design.• Designed the lamp with lean principles to ease the manufacturing process, i.e. Design for Manufacturing. Provided poke-yoke on lens, reflector and bezel of the lamp• Performed tolerance stack-up on the interface components to meet the desired fit, form and function of the lamp. Implemented critical tolerances using Geometric Dimensioning & Tolerances in CAD drawings. Show less

Madison, Indiana, United States

Bengaluru Area, India

The internship was targeted at evaluating the various prospects of heat pipes in the automobile industry and providing a base report for the company to venture into heat pipe technology. •Performed extensive research on various methods used to simulate the operation and effects of heat pipes.•Evaluated the applications and prospective uses of heat pipes in the vehicle systems.•Compiled a report on development and research on heat pipes in the automobile industry.

Bengaluru Area, India

The F series trucks have cooling coil placed around the engine. This feature increased the serviceability time. The internship's goal was to propose alternate designs to the cooling coil that could be implemented in the existing and upcoming trucks.•Analyzed the existing cooling coil system in Volvo F series trucks.•Modeled four new design concepts to replace the existing design of cooling coil in Creo Parametric and performed space volume analysis on all four designs.•Performed… Show more The F series trucks have cooling coil placed around the engine. This feature increased the serviceability time. The internship's goal was to propose alternate designs to the cooling coil that could be implemented in the existing and upcoming trucks.•Analyzed the existing cooling coil system in Volvo F series trucks.•Modeled four new design concepts to replace the existing design of cooling coil in Creo Parametric and performed space volume analysis on all four designs.•Performed internal assessment to choose the best of the four proposed design.•Created a development loop template for the upcoming projects. Show less

Bengaluru Area, India

•Monitored the governor sub-assembly of inline fuel injection pumps. •Investigated the root cause of stop lever leakage using the Ishikawa Diagram, and proposed solutions to contain the leakage.•Implemented the proposed solutions and monitored the test ring for effects.•Updated the DB of BOSCH CAVIS software (Computer Aided Visual Inspection System).

Bengaluru Area, India

•Designed an All-Terrain Trolley for women farmers, to work under rough Indian rural conditions and meet the design constraints like weight, size and accessibility. •Modeled four prototypes, and after thorough comparison under various working conditions came up with the most user friendly and cost effective solution.

Master Of Business Administration - Mba, Business Administration And Management, General

Developing Leadership and Management skills to effectively and efficiently manage a critical situation and deliver the required outcomes.

Master’S Degree, Mechanical Engineering

Bachelor Of Engineering (B.E.), Mechanical Engineering

High School