Andrew Dowsley Email & Phone Number

Sydney, Australia

• Completed 4 months in Germany, refining best practices in safety, operations, and CO2 reduction. • Achieved Zero TRFR by promoting a safety-first culture through comprehensive OH&S and CSR audits, resulting in no incidents and fewer first aid cases.• Managed on-site operations and strategic initiatives with 21-40 engineers, trades, and contractors.• Oversaw a $7.5m R&M budget and $3.5m Capex, coordinating multiple concurrent projects.• Led Asset Management through PM SAP, implementing I4.0 Predictive Maintenance and optimising Spares and MRP SAP processes, which reduced unscheduled stoppages and elevated equipment reliability.• Led a $3.5m High Voltage Asset Renewal project, completing maintenance and replacement of critical transformers and feeders. • Increased product yield by 10% through scrap analysis, saving $500k annually with a 2-month ROI.• Directed a $1.5m packaging machinery upgrade, from Capex proposal to commissioning, completed on time and within budget.• Led a site-wide compressed and combustion air upgrade project, overseeing design, procurement, installation, and commissioning phases.• Directed the upgrade and replacement of four 132kW, 6-bar compressors with advanced variable-speed units and integrated new air dryers to enhance system efficiency.• Led a combustion air reduction initiative, replacing a single 1-bar turbofan compressor with 5 dedicated blowers, driving process consistency improvements.• Optimised 24/7 operational equipment to achieve energy savings of 3,420 MW-hrs per year, supporting continuous operational demands.• Managed a capital investment of $800k with a projected ROI of 3.3 years, aligning with corporate sustainability goals and long-term cost efficiency.

Bergisch Gladbach, North Rhine-Westphalia, Germany

Secondment - World Class Manufacturing, Training and Development.

Sydney, Australia

• Enhanced Overall Equipment Effectiveness (OEE) by implementing and optimising Production SOPs.• Rolled out the Rapid Global Contractor Management System, improving contractor compliance.• Established and integrated a Preventive Maintenance (PM) system to minimise equipment downtime.• Recognised as a CSR Champion 3 times, including leading multiple projects at a time, ensuring on-time delivery and alignment with business objectives.• Conducted Root Cause Analysis (RCA) and developed solutions for asset failure modes.• Managed spare parts inventory, optimising stock levels and reducing equipment downtime.• Injection Moulding and Roll Forming

Sydney, Australia

CSR GYPROCK - Preventative maintenance of manufacturing machinery, switchboard layout, preparing schematic drawings, equipment installation and wiring, process control and instrumentation, commercial office wiring, PLC programming, motor control circuits, fault finding and circuit testing, PLC installation, commercial office installation, plant equipment installation, instrument installation, commission PLC systems, commission motor controls and instrumentation, risk access machinery, safety equipment installation, installation and programming of safety PLCs, installation and testing of data points, rewiring of power circuits and light circuits.

Sydney, Australia

BLUESCOPE Lysaght - Roll Forming, Preventative maintenance of manufacturing machinery, switchboard layout, preparing schematic drawings, equipment installation and wiring, process control and instrumentation, commercial office wiring, PLC programming, motor control circuits, fault finding and circuit testing, PLC installation, commercial office installation, plant equipment installation, instrument installation, commission PLC systems, commission motor controls and instrumentation, risk access machinery, safety equipment installation, installation and programming of safety PLCs, installation and testing of data points, rewiring of power circuits and light circuits.

Bachelor Of Engineering (Be), Electrical And Electronics Engineering

Project Management

Diploma Of Management

Plc Cert Lll

Electrotechnology Systems Electrician Cert Iii