Press Shop Production

Automation and programming of new components.Implementation of 5-S on line.Working for tool trial.Achieving kaizen targets.Responsible for SCHULER press line, an Automotive & Manual tandem press line, having leading press of 2400-ton Double action followed by 5 presses of 1000-ton Single action each, which uses loading and unloading robots and inter moving shuttles to transfer the component from one station to another.Implementation of QSB system and TS16949.COMPANY PROFILE; And it is an OEM manufacturer of Global truck series (heavy commercial vehicle). Mfg of India's first Global truck series: 4923TR, 4930TR, and 2523TP & mfg of 4018TR, 2518 haulage, 2518TM, 2518TP, and also WEEL RIM plant mfg of WEELS for CAR, TRUCK & Tractor etc. PRESS SHOP plant mfg of SKIN panels for TATA NANO car and internal panels for GMI TAVARA car and compressor shells for LG, TECUMSEH, etc, FRAME SHOP plant mfg Chassis for the Global truck.CRASH BARRIERS plant mfg barriers for roadside. Fabrication plant mfg tippers and trip trailers. JOB PROFILEPlanning and executing production operations of press parts as press parts as per the set guidelines, managing the workmen for achieving the periodic production targets.Prepatring standard operation procedures, manuals and work instructions for production operations for the unit, preparing control plan for LCV components and maintaining MIS/ Reports for facilitation decision making by the management.Monitoring operator efficiency, shop efficiency and no. of strokes per machine and taking necessary to achieve it.ACHIVEMENTSReduced die change time by 5 minute.Reduced manpower.Implementation of QSB system and TS16949.Successfully TATA NANO 6 Nos of Skin Panels Tool Trails and Productionization.Successfully GMI TAVARA 34 Nos of Body Panels Tool Trails and Productionization.CAREER HIGLIGHTSWorking with M/s Asia Motorworks Ltd.