Afjal Hossain Email and Phone Number

1. Control production plan on the basis of shipment & factory capacity2. Prepare master plan to load into the production floor3. Analyze factory operational hit rate through planned vs actual operational method4. Implement new idea or methods to the production floor5. Ensuring that the quality assurance and control systems are implemented, maintained and improved in order to assure the quality of products as per required standards6. Oversee the balance of workers OT as parallel with production work load7. Analyze critical path of new style before starting month8. Control WIP in every stages9. Ensuring that safety procedures are adopted10.Developing skills and knowledge of all subordinates, and creating awareness in all employees to enhance their capabilities and to meet organizational and customer requirements.

1.Operation Bulletin & Line Layout Make along with SMV through GSD (Garment Sewing Data):Create operation bulletins outlining the sequence of operations using GSD.Develop line layouts to optimize the arrangement of machinery and workstations.Calculate Standard Minute Values (SMV) using GSD for accurate time estimation.Ensure that GSD is effectively utilized for improved efficiency in garment production.2.Wastage Planning & Control:Develop strategies for minimizing material wastage in the production process.Monitor and analyze material consumption against production output.Implement measures to control and reduce wastage, contributing to cost savings.Collaborate with production and procurement teams to optimize material usage.3.Production Monitoring According to Targeted Efficiency:Implement systems for real-time production monitoring.Track production output and compare it to targeted efficiency levels.Analyze production data to identify areas for improvement.Collaborate with production teams to address bottlenecks and enhance overall efficiency.4.Basic Training for Operator & Management Staff:Develop and conduct basic training programs for both operators and management staff.Cover fundamental skills, safety procedures, and company policies.Facilitate training sessions to ensure a skilled and well-informed workforce.5.Establishment of Lean Manufacturing System:Work towards establishing and implementing Lean Manufacturing principles.Identify and eliminate waste in production processes.Collaborate with cross-functional teams to implement Lean initiatives.Train and mentor staff on Lean Manufacturing concepts and techniques.6.Continuous Improvement:Identify opportunities for continuous improvement in production processes.Implement changes and initiatives to enhance overall efficiency.7.Collaboration and Communication:Collaborate with cross-functional teams to ensure alignment with production goals.

1.Prepare Bulletin and Line Layout Sheet along with SMV (Standard Minute Value):Develop detailed work bulletins outlining the sequence of operations.Create line layout sheets to optimize the arrangement of machinery and workstations.Calculate and establish Standard Minute Values (SMV) for various tasks.Ensure that work bulletins and layouts contribute to efficient and streamlined production processes.2.Production Monitoring According to Targeted Efficiency:Implement systems for real-time production monitoring.Track production output and compare it to targeted efficiency levels.Analyze production data to identify areas for improvement.Collaborate with production teams to address bottlenecks and enhance overall efficiency.3.Safety & 5'S Training for Operator and Management Staff:Conduct safety training programs for both operators and management staff.Implement and promote the 5S methodology (Sort, Set in order, Shine, Standardize, Sustain) for workplace organization and efficiency.Ensure compliance with safety regulations and standards.Establish and maintain a culture of safety and cleanliness within the manufacturing environment.4.Establishment of Lean Manufacturing System:Develop and implement Lean Manufacturing principles and practices.Identify and eliminate waste in production processes.Streamline workflows to improve efficiency and reduce lead times.5.Production Planning Follow-Up:Monitor the execution of production plans and address deviations.Analyze production schedules and resource allocation to optimize efficiency.6.Continuous Improvement:Identify opportunities for continuous improvement in production processes.Implement changes and initiatives to enhance overall efficiency.7.Training and Development:Provide training and development opportunities for staff to enhance their skills.Conduct workshops and sessions on Lean principles, safety practices, and efficient production methods.

1.Work Study:-Conduct time and motion studies to analyze work processes and identify areas for improvement.-Determine standard times for specific tasks and operations.-Implement methods engineering to streamline processes and enhance efficiency.-Analyze workflow and suggest changes to optimize resource utilization.-Develop and maintain work measurement systems.2.Line-wise Production Planning:-Collaborate with production managers and planners to develop production schedules.-Create detailed production plans for each production line.-Consider factors such as order quantity, production capacity, and resource availability.-Monitor and adjust production plans based on real-time data and unforeseen circumstances.-Ensure that production plans align with overall business goals and customer demand.3.Line Balancing:-Analyze and optimize production line workflows to achieve a balanced workload.-Ensure that each workstation on the production line operates efficiently.-Adjust workstations, assign tasks, and allocate resources to achieve optimal line balancing.-Collaborate with production supervisors to address bottlenecks and disruptions.-Continuously monitor and refine line balancing strategies.4.Process Layout Implementation:-Design and implement efficient factory layouts to improve workflow.-Optimize the arrangement of machinery, workstations, and material flow.-Collaborate with cross-functional teams to ensure that layout designs meet production requirements.-Consider factors such as safety, ergonomics, and space utilization in layout planning.-Implement and follow up on changes to the process layout, ensuring successful integration with production operations.5.Continuous Improvement:-Identify opportunities for continuous improvement in work processes, production planning, line balancing, and layout design.-Implement Lean Manufacturing principles and other improvement methodologies.

1.Learning and Orientation:Familiarizing oneself with the company's policies, procedures, and culture.Understanding the organization's structure, departments, and key personnel.2.Product Knowledge:Learning about the various types of garments produced by the company.Understanding the materials used in garment production.3.Production Planning:Assisting in the planning and scheduling of garment production.Monitoring and reporting on production timelines.4.Quality Control:Learning quality control procedures to ensure garments meet the company's standards.Assisting in the inspection of finished products for quality assurance.5.Supply Chain Management:Understanding the supply chain process from sourcing raw materials to delivering finished products.Assisting in coordinating with suppliers and logistics partners.6.Inventory Management:Learning inventory control and management processes.Assisting in maintaining optimal stock levels.7.Cost Analysis:Assisting in cost analysis related to garment production.Learning about budgeting and cost control measures.8.Team Collaboration:Collaborating with various departments such as design, production, and logistics.Learning effective communication and teamwork skills.9.Market Research:Conducting research on current fashion trends and market demands.Analyzing competitor products and market positioning.10.Customer Relations:Understanding customer needs and preferences.Assisting in addressing customer inquiries and concerns.11.Compliance and Regulations:Learning about industry regulations and compliance standards.Assisting in ensuring that the company adheres to relevant regulations.12.Process Improvement:Identifying areas for process improvement and efficiency.Assisting in implementing changes to enhance productivity.13.Documentation:Maintaining accurate records and documentation related to production, quality control, and other processes.