Ahmed Abdel-Wahab Ghonim, Mba. Email and Phone Number

• Direct and manage team of 6 departments 140 workforce, 6 production lines for PLASTER Gypsum. • Maintain monthly fixed cost and variable cost with in the operation budget.• Encourage and promote operating in a continuous improvement environment.• Reduce waste and constraints from the production process to improve efficiencies and productivity.Achievements: 1. Reduce Monthly operation cost by 15 %. 2. Reduce manpower by 5 % non-value added workforce.3. Install new… Show more • Direct and manage team of 6 departments 140 workforce, 6 production lines for PLASTER Gypsum. • Maintain monthly fixed cost and variable cost with in the operation budget.• Encourage and promote operating in a continuous improvement environment.• Reduce waste and constraints from the production process to improve efficiencies and productivity.Achievements: 1. Reduce Monthly operation cost by 15 %. 2. Reduce manpower by 5 % non-value added workforce.3. Install new roller gypsum crusher. 8 MN LE4. Install new project for dust elimination 2 MN LE. Show less

• Review the production plan in order to improve productivity, asset utilization & reduce scrap.• Food safety team leader, apply HACCP for packaging products manufacturing.• Stock monitoring & controlling in order to ensure compliance inventory policy.• Ensure the preventive maintenance is conducted as per schedule to maximize machine availability.• Monitor & control all operation expenses in the plant to keep expenses within budget.Achievements: 1. Install new 3… Show more • Review the production plan in order to improve productivity, asset utilization & reduce scrap.• Food safety team leader, apply HACCP for packaging products manufacturing.• Stock monitoring & controlling in order to ensure compliance inventory policy.• Ensure the preventive maintenance is conducted as per schedule to maximize machine availability.• Monitor & control all operation expenses in the plant to keep expenses within budget.Achievements: 1. Install new 3 projects for production line with cost 7Mn USD and running effectively.2. Reduce operating cost with 5 % by optimize the spares, personal cost, lines efficiency.3. Reduce production scarp with 1.2 % & Reduce customer’s complaints with 1.5 %.4. Apply 8 saving projects with annual saving 2.8 MN EGP. Show less

• Direct and coordinate production team about 400 workforces and 80 machines (CNC sheet metal cutting, pressing, forming, welding, assembly, electrostatic painting and powder enameled coating, plastic injection machines, PVC drawing machine and wire harness assembly). • Running Electric water heater process machines (Wagner, New Furnace, C.R.E.V, Canon, and OMS). • Review processing schedules production orders to make decisions concerning inventory, staffing, work procedures & duty… Show more • Direct and coordinate production team about 400 workforces and 80 machines (CNC sheet metal cutting, pressing, forming, welding, assembly, electrostatic painting and powder enameled coating, plastic injection machines, PVC drawing machine and wire harness assembly). • Running Electric water heater process machines (Wagner, New Furnace, C.R.E.V, Canon, and OMS). • Review processing schedules production orders to make decisions concerning inventory, staffing, work procedures & duty assignments, considering budgetary limitations and time constraints.Achievements: 1. Make Training for the factory white and blue color for Lean Manufacturing mindset. 2. Diamond trainer award program (Mena FEENA) for internal training.3. Reduce the sheet metal forming scrap from 3% to 1.5% & Increase the OEE % from 65 % to 74 %.4. Make three lean projects with total saving 750,000 LE/year.5. Increase heating element productivity with 15%. Show less

• Identify productivity improvement opportunities for H.V cables process (Drawing, stranding, insulations, assembly, and sheathing). Cover capacity improvements/cycle time, waste handling & reduction.• Manage multiple process improvements projects, and be an integral part in reducing waste and increasing productivity by using modern manufacturing and process improvement techniques.• Work with equipment engineering to commission equipment and start up new processes.• Responsible for… Show more • Identify productivity improvement opportunities for H.V cables process (Drawing, stranding, insulations, assembly, and sheathing). Cover capacity improvements/cycle time, waste handling & reduction.• Manage multiple process improvements projects, and be an integral part in reducing waste and increasing productivity by using modern manufacturing and process improvement techniques.• Work with equipment engineering to commission equipment and start up new processes.• Responsible for TPM & 5S audits plans and check lists.Achievements:1. Implement lean manufacturing program for one year with Symbioses consulting. 2. Reduce the time of insulation change over from 65 mints to 35 mints.3. Increase OEE from 55 % to 73 %.4. Apply ORECAL production module for production process.5. Member in the team of VCV project installation. Show less

• Leader of inspection team to evaluate the equipment (Preheater, Kiln, Raw Mills, Cement Mills, fans, Motors, gear boxes, conveyer belts) periodically & Supervising and motivating a team of 22 technicians.• Analyze troubleshooting; prepare action plan and preventive plan for sudden stoppage. • Ensure the preventive maintenance plan (Vibration measures, Temp., greasing) is achieved on daily basis.• Issue spear parts P.O and follow up the spare parts consummations & safety… Show more • Leader of inspection team to evaluate the equipment (Preheater, Kiln, Raw Mills, Cement Mills, fans, Motors, gear boxes, conveyer belts) periodically & Supervising and motivating a team of 22 technicians.• Analyze troubleshooting; prepare action plan and preventive plan for sudden stoppage. • Ensure the preventive maintenance plan (Vibration measures, Temp., greasing) is achieved on daily basis.• Issue spear parts P.O and follow up the spare parts consummations & safety stock.• Responsible for fans balance and shafts alignments with CSI measurement devices.Achievements:1. Apply automatic greasing system for limestone steel conveyer with length 7 KM.2. Cost saving for spare parts with 500,000LE/year by Control, readjust safety stock.3. Make a full check list points plan for preventive maintenance for Cement line. Show less

• Lead a group of 40 workforces in 4 production lines (Ply, Cable, Waving and Dipping).• Issue Production & Periodical Maintenance follow up reports Analyze production data (Waste, Efficiency, Breakdown, Productivity, Performance & Employee’s Performance). • Design & Apply Lean Manufacturing Techniques (5S, JIT, TPM and VSM).• Plan and supervise Installing of new equipment in the plant.Achievements:1. Member of implementation of ERP system Forth… Show more • Lead a group of 40 workforces in 4 production lines (Ply, Cable, Waving and Dipping).• Issue Production & Periodical Maintenance follow up reports Analyze production data (Waste, Efficiency, Breakdown, Productivity, Performance & Employee’s Performance). • Design & Apply Lean Manufacturing Techniques (5S, JIT, TPM and VSM).• Plan and supervise Installing of new equipment in the plant.Achievements:1. Member of implementation of ERP system Forth shift.2. Apply Bar code system for production process and inventory.3. Reduce the yarn process (Ply, cable) scrap % from 2.25% to 1.8% by splicing. Show less