Experienced Manufacturing Engineer with a demonstrated history of working in the Aerospace industry. Skilled in Geometric Dimensioning & Tolerancing, Engineering drawings reading, preparing Manufacturing BOM, APQP & PPAP documents, Special process, Assembly & Sub assembly process, Machining, Process Audits, AS9100 Audit, AutoCAD, CATIA V5, Microsoft Excel, Process Engineering, New product development and Tooling. Strong engineering professional with a Bachelor of Engineering (B.E.) focused in Mechanical Engineering.Achievements:• Technology transfer of projects using HoloLens through Mixed Reality (AR/VR) and saved $40000 approx. directly by avoiding travelling in pandemic. • Implemented PTC-connected work cells with digital instructions and smart tools saves 10 minutes per work order, leading to 1500 hours saved annually and a 10% boost in production capacity to meet customer demands more effectively. • Established in-house 3D printing facility with Fused Deposition Modelling technique resulted in up to $15,000 in savings by eliminating vendor tooling costs and reducing lead time from purchase requisition to purchase order. • Successfully deployed Microsoft HoloLens 2 for augmented reality applications. • Established a new greenfield site and transitioned four projects worth $10 M at Eaton. • Successfully developed and put into production three new projects worth $26.5 M at TAL.Certifications:- - Certified Lean Tool – Standardized Work, Eaton, India- Certified and Approved Rolls-Royce supplier PPAP Coordinator. - Certified Six Sigma Green Belt professional from International Six Sigma Institute. - Trained Lean Manufacturing Professional by TUV Rheinland. - Certification of Catia V5, CADD Centre Training Services, India - Scrum Fundamentals Certified (SFC), SCRUM study Targeting Success, USA.- Certification of Appreciation for Outstanding Performance and Contribution towards Rolls-Royce Program from TAL. Patent: - - Patented ‘Cold Forming Machine and Process’ for Aerospace Grade Exotic Material (Titanium and Steel) with Application no. 201821001855. - Saved $12,500 on machine expenses and $37,500 on manufacturing costs compared to outsourcing for Rolls-Royce Project.Honors & Awards:Certification of Appreciation for Outstanding Performance and Contribution towards Rolls-Royce Program from TAL manufacturing solutions ltd.
Boeing International Corp India Private Ltd
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Manufacturing EngineerBoeing International Corp India Private Ltd Oct 2023 - PresentBengaluru, Karnataka, India
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Manufacturing EngineerEaton Industrial Products Pvt Ltd. Jul 2020 - Oct 2023Bengaluru, Karnataka, IndiaAchievements:-- Technology transfer of projects using HoloLens through Mixed Reality (AR/VR) and saved $40000 approx. directly by avoiding travelling in pandemic. - Implemented PTC-connected work cells with digital instructions and smart tools saves 10 minutes per work order, leading to 1500 hours saved annually and a 10% boost in production capacity to meet customer demands more effectively.- Established in-house 3D printing facility with Fused Deposition Modelling technique resulted in up to $15,000 in savings by eliminating vendor tooling costs and reducing lead time from purchase requisition to purchase order. - Successfully deployed Microsoft HoloLens 2 for augmented reality applications. - Established a new greenfield site and transitioned four projects worth $10 M at Eaton. Accomplishment:-- Manufacturing Lead Technology Transition projects for Hoses, Quick Disconnect Coupling, Modular coupling & ODMS (Oil Debris Monitoring Systems) from US and European Sites to Bangalore. - Proficiency in initiating and executing green field project startups and developing necessary Supply chain, Process, Products, Systems in collaboration with global teams using AR and Lean tools for enhanced efficiency and productivity. - Led 3P and RIE Events to establish layouts, processes and testing for Quick Disconnect (QD) Couplings, Modular coupling, Hoses and ODMS. - Local supply chain development for tools, equipment’s and special processes. - Sustenance Engineering and change management process for transition products. - Member of CFT for Design and development of new tools. - Led the AS9100, Nadcap, IPT’s, Process audits and approvals. - 3D Printing Cell for Rapid Prototyping of tools to reduce the cost and overall TAT for tools availability. - Awareness and Training activities to Operators, supervisor & Executive on Process, Products, Equipment, Safety and FOD. - Technical RFQ preparation for equipment, its Installation, commissioning and prove out.
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Industrialization EngineerDassault Reliance Aerospace Limited Jan 2020 - Jun 2020Nagpur, Maharashtra, India- Created Technical documents (Route Card, Instruction sheet, Process description (PD), Hardware BOM, UL & OL BOM, MRB BOM, Consumables BOM (Direct & Indirect) & Consumption matrix and Validation from Dassault Aviation. - Managed configuration for the entire Falcon Project. - Mentored the team for technical problem resolution during execution. (Team Size – 4+)
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Manufacturing EngineerTal Manufacturing Solutions Limited (A Tata Entp) Nov 2015 - Jan 2020Nagpur, Maharashtra, IndiaAchievements:- Patented Cold Roll Forming Machine and Process for aerospace grade exotic materials like Titanium and Steel. Saved $12,500 on machine expenses and $37,500 on manufacturing costs compared to outsourcing for Rolls-Royce Project. - Successfully developed and put into production three new projects worth $26.5 M at TAL. Accomplishment:-- Responsible for Methods and Technology establishment for Assembly, Sub-assembly and Detail Part until FAI (First Article Inspection) approvals. - Experience and expertise in green field project start up and establishing necessary Process, Products and Systems. - SPOC for communication with customers and suppliers on Technical and special process matters. - Prepared APQP for Rolls-Royce, Boeing, Airbus and PPAP documents for Rolls-Royce. - SPOC and led the complete customer PPAP documentation for Rolls-Royce. - Prepared Technical documents (Condition of supply (COS), Hardware BOM, UL & OL BOM, MRB BOM, Consumables BOM (Direct & Indirect), Manufacturing Instruction Sheet (MIS), Manufacturing Visual Aids (MVA), Specification Mapping & Consumption matrix) for assemblies and Sub-assemblies.- Led the AS9100, Process audits and approvals. - Mentored the team for technical problem resolution during project execution and Training to operators, Supervisor & Executive on process documentation. (Team Size – 6+) -
Deputy Manufacturing EngineerAlpha Tocol Engg. Services Pvt Ltd Mar 2014 - Nov 2015Bengaluru, Karnataka, India- Prepared the Process sheets, Bill of Material and Procured the Raw material for the HAL and BrahMos Aerospace. - Designed sheet metal form blocks, drill jigs, assembly Weld Jigs and fixtures and get an approval for 3D models including materials from customer (HAL). - SPOC for communication with customers and suppliers for technical matters and approvals. - Responsible for On-Site installation of jigs, Tool prove out and part FAI (First Article Inspection).
Ajaykumar Chavan Education Details
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Mechanical Engineering -
Sri Vidya Mandir Higher Secondary School, SalemHsc -
Sri Vidya Mandir Secondary School, Shevapet, SalemSsc -
Mechanical Engineering
Frequently Asked Questions about Ajaykumar Chavan
What company does Ajaykumar Chavan work for?
Ajaykumar Chavan works for Boeing International Corp India Private Ltd
What is Ajaykumar Chavan's role at the current company?
Ajaykumar Chavan's current role is AEROSPACE MANUFACTURING ENGINEER || AS9100 || NPD || INDUSTRY 4.0 || ADDITIVE MANUFACTURING || APQP || PPAP || SIX SIGMA || SCRUM || LEAN || PFMEA || DIGITAL TRANSFORMATION MANUFACTURING || METHODS || CONTROL PLAN ||.
What schools did Ajaykumar Chavan attend?
Ajaykumar Chavan attended Al-Ameen Educational & Medical Foundations College Of Engineering, Pune, Sri Vidya Mandir Higher Secondary School, Salem, Sri Vidya Mandir Secondary School, Shevapet, Salem, Pune University.
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Ajaykumar Chavan
Associate Software Engineer At Qmetry | Automationtesting | Manual Testing | Qas | Scrum Agile | Java | Selenium | Test Management Tool And Banking DomainAhmedabad -
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