Ajeej Shaikh Email and Phone Number

Responsible for Supplier audits & verify the effectiveness of countermeasures of reported customer complaints, Report on quality-related Key Performance Indicators (KPIs) in order to adhere to process and prevent the occurrence of any non-conformity relating to product or process.Responsible for Managing all Quality related issues of Motor Controller and EMS.Responsible for Analyzing and resolving part quality issues with 7QC, Root cause analysis, Permanent corrective actions, and PSR (Problem-solving report) with supplier and EMS Team.Responsible for Identifying and addressing any quality issues or defects that arise during the EMS production process, and working with the engineering team to develop solutions, Coordinating with other departments, such as production and engineering, to ensure quality is integrated throughout the entire product development and manufacturing process.Responsible for productivity improvement, quality improvement, and cost reduction on existing products.Facilitating quality control audit and maintaining records of it, Validating and setting up quality standards for new products.

Responsible for Managing all Quality related issues of 1kw to 20kw Motor Controller.Analyzing and resolving part quality issues with 7QC, Root cause analysis, permanent corrective actions, and PSR (Problem-solving report).Responsible for preparation of PPAP documents- Process flow, PFMEA, QCPC& Manufacturing layout and poka yoke implementation.Responsible for providing the ICA to the line for reported part-related issues at the line.Communication to the vendors through phone and emails regarding the quality issue reported inline & field the impact of failure in line and infield.Responsible for Supplier audits & verify the effectiveness of countermeasure of reported customer complaints, Report on quality related Key Performance Indicators (KPIs) in order to adhere to process and prevent occurrence of any non-conformity relating to product or process.Interaction and meetings with vendors for closure of issues and continuousimprovements in parts.Responsible for productivity improvement, quality improvement and cost reduction on existing products.Ensure control plans and associated documentation are implemented effectively and maintained.Facilitating quality control audit and maintaining records of it, Validating and setting up quality standards for new products.

• Responsible for attending the line issues of trim, chassis, final& Care line, PQA at GA shop.• Responsible for Root cause analysis for part failure through using of quality tools.• Responsible for providing the ICA to line for reported part related issues at line.• Responsible for attend the daily 5F meeting at shop floor & provide the action plan of critical part related issues.• Responsible for raise the PRR to Supplier for reported part related issues at GA shop.• Responsible for maintaining the segregation data of KD parts on daily basis & monitor the effectiveness of ICA.• Responsible for Supplier audits & verify the effectiveness of countermeasure of reported customer complaints.• Responsible for maintaining the daily defect summary of reported line issues.• Responsible for attending the rejection meeting at GA shop & provide the action plan for reduction of rejection.• Responsible for conduct the trial of new modified parts at GA line & provide the feedback.• Responsible for maintaining the 5S at Inspection area.• Responsible for monitoring the effectiveness of taken countermeasures of raise the PRR to Supplier.

• Worked closely with electrical and mechanical proprietary with electrical suppliers in Small commercial vehicle assembly line.• Gained experience in incoming inspection through reading part drawings/specifications & measuring parts against the part requirement.• Analyzing and resolving part quality issues with 7QC, Root cause analysis, permanent corrective actions and PSR (Problem solving report).• Communication to the vendors through phone and mails regarding the quality issue reported in line & field the impact of failure in line and in field.• Clearance of rejection (Defective Parts) piled up in vendor rejection area.• Customer complaint analysis & action plans to resolve the field complaints (Reduction of IPTV & EPV).• Conducted IQA studies jointly with vendors for resolution of in-house and field issues.• Implemented Poke-yoke and kaizens at supplier end.• Supplier visits to analyze quality issues, fixture and tool correction/modification and confirmation of corrective actions for the quality issues reported.• Process audits, reviewing process flow, PFMEA and Control plan at suppler.• Ensuring and verifying COP certificates for all critical parts from respective suppliers.• Reviewing and verifying Corrective actions (8D), OPLs and other documents submitted by vendors for closure of quality issues.• Have a basic knowledge of ISO/TS 16949:2009.• Interaction and meetings with vendors for closure of issues and continuous improvements in parts.• Attended CPA meetings and 5F meetings to close part related issues.• Raising PRRs• Manage raw material during new product development.• Documentation of Day to day works progress.

Diploma Apprentice Trainee