Alan Merrick

Alan Merrick Email and Phone Number

Director Test Engineering @ Portland, OR, US
Portland, OR, US
Alan Merrick's Location
Portland, Oregon, United States, United States
About Alan Merrick

Experienced in vibration and acoustic testing environments. Validate the system meets these requirements, also training, writing procedures and conducting tests. Performed direct field and reverberant acoustic tests. Years of troubleshooting problems and root cause analysis in hardware and driving to solutions using modal analysis, metallurgy or other engineering processes. . I have lead projects to design, integrate new facilities for TVAC, Vibe and Acoustic testing. My engineering and quality background has allowed me to uncover mistakes and defects prior to completion of the system to maintain the responsibility for the corrective action on the supplier. I have written requirements and acceptance test procedures for new test facility installations to prevent late discovery of deficiencies in the system performance.

Alan Merrick's Current Company Details
MSI - DFAT SERVICES, LLC.

Msi - Dfat Services, Llc.

Director Test Engineering
Portland, OR, US
Alan Merrick Work Experience Details
  • Msi - Dfat Services, Llc.
    Director Test Engineering
    Msi - Dfat Services, Llc.
    Portland, Or, Us
  • Msi - Dfat Services, Llc.
    Acoustic Engineer Specialist
    Msi - Dfat Services, Llc. Aug 2018 - Present
    Provide high intensity acoustic testing for spacecraft and subsystems. We bring a complete sound system to customers site to certify spacecraft will service the acoustic levels of a spacecraft launch, 147dB. Latest developments bring hte maximum level now to 152 dB.
  • Merrick Dynamics
    Expert Vibration And Acoustics Test Engineer
    Merrick Dynamics Jul 2018 - Present
    Portland Oregon Testing All Over The Us
    I provide expert advice in vibration control, fixturing and test processes. Root cause analysis skills help in discovering component failures of test units and test systems. Provide engineering supervision for facility upgrades and maintenance operations. Design installation and measurement configurations for accelerators, strain gages, laser vibrometers and displacement sensors.
  • Al Merrick Test Consultant
    Environmental Test Engineer Expert
    Al Merrick Test Consultant Jun 2013 - Aug 2018
    San Jose, Ca
    I provide expert help, training and root cause analysis for environmental testing needs. Having worked with aircraft, automobiles, spacecraft and submersibles, I have the skills to specify tests, design test setups, write test procedures and analyze data to quickly complete required testing to meet specifications. I have innate skills in troubleshooting and finding the root cause to the toughest vibration and mechanical problems with using my broad knowledge of materials, dynamics, structures and instrumentation. I have solved vibration and acoustic problems that have baffled engineers for years, saving huge manufacturing cost increases for GM and saving Airbus from being grounded by the FAA. I have saved thousands of dollars over the years by accurately specifying new facility requirements and holding the supplier to these commitments and avoid the cost of change orders. I have been the principle engineering manager on multiple test facility projects, ranging in cost from $1M to $55M, where I start with the requirements to develop the specification for the contract, down select the supplier, follow the design, installation and validation of performance. Each step in this process requires a full understanding the materials, manufacturing processes, equipment, safety and practicality of operating and maintaining the complete system.Since I have a capability to quickly learn new systems and technology combined with my skills with people, management and collaboration, I get to solutions that utilize engineering expertise with the hands on knowledge of the people working with the hardware fast. On top of the technical capabilities, I have managed a large group of engineers and technicians for nine years. I put together the complete integration and test proposal for two spacecraft, managing the cost accountability to the government and management, carrying vehicle management responsibilities from preliminary design review through starting of vehicle build.
  • Ssl (Space Systems Loral)
    Dynamics Test Engineer Expert (Sme)
    Ssl (Space Systems Loral) Jun 2015 - Jun 2018
    Palo Alto
    I have worked at SSL for five years now. During this time I have improved the factory flow saving cost and schedule of the satellite final assembly process with improved testing methods. The satellite vibration test has been reduced using better control strategies by 30%. The number of aborted runs has been reduced using my thorough knowledge of vibration control strategies. Added system checks has improved the reliability and life of the vibration system too. Initiated DFAT testing of satellites that become the only method accepted by the President of the company. After years of research in acoustics I managed to get SSL to accept using direct field acoustic testing with speakers. This has saved 5-7 days of schedule and eliminated the risks of transporting the spacecraft. Future projects include component level DFAN testing and modal correlation between test and finite element models.
  • Lockheed Martin
    Quality Engineer, Principal
    Lockheed Martin Oct 2009 - Jul 2015
    Sunnyvale, California
    I am working in the Quality group with the special knowledge I bring to the Integration and Test arena. I provide expert knowledge to root cause analysis, independent reivew teams for critical milestones, Pre-ship and general audits. lead numerous RCA teams for supplier process issues, manufacturing fialures and equipment problems. AS9100C Auditor certified. I also study the metrics to understand where issues start for each program and follow current program trends to nip problems in the bud before they become red programs. AS9100 also requires reviewing effectiveness of Corrective Action which is difficult for the individula program QE's, so my research sheds new perspective and insights to our current solutions and actions required to improve the results.
  • Lockheed Martin Space Systems Company
    Manager, Spacecraft Integration & Test Operations
    Lockheed Martin Space Systems Company Dec 2008 - Nov 2009
    Managing assembly, integration and test of satellites for Global Communications Systems.(SBIRS GEO). Developed budgets and negotiate with the customer to improve the process through early itneraction with design.Vibration and Control Subject Matter Expert. Troubleshooting issues with instrumentation, controllers, shakers, slip tables and amplifiers.
  • Lockheed Martin Space Systems Company
    Principal Engineer
    Lockheed Martin Space Systems Company Jul 2006 - Dec 2008
    Managed design and construction of the LOTIS Chamber with Chart. Our team of engineers provided oversight and validation of the design. interated with the contractor through design phases. Verified manufacturing actually produced the hardware correctly as well as assembled it corrrectly on site. Overcame many issues through the construction and final testing to verify the product met specifications for the company,
  • Lockheed Martin Space Systems Company
    Senior Manager Engineering Test Labs
    Lockheed Martin Space Systems Company Oct 2000 - Jul 2006
    Managed all test facilities for Space Systems in Sunnyvale. Performed Value Stream Mapping for the lab processes. Reduced process times and improved exposure throughout the company. Held 6S event in box test to quickly bring the lab back into compliance with DOD requirements and reinvigorate the employee morale and pride in the area. Turned the lab into a company showplace where it was a liability. Provided presentations to executive management for the capital improvement needs with complete evaluation of costs, return on investments and evaluation of the criticality to the success of the product delivery.
  • Kett Engineering At The Gm Dpg
    Nvh Engineer
    Kett Engineering At The Gm Dpg 1994 - 1996
    Specialist and lead for the Desert Proving Grounds for GM Truck for all noise, vibration and harshness work. Worked with LMS, SDRC, Aachen Head systems. Solved two major vibration problems that plagued them for a couple of years along with numerous typical tests for trucks.
  • General Motors Truck
    Nvh Senior Test Engineer
    General Motors Truck 1992 - 1995
    Worked NVH at Arizona Proving Grounds where I solved a major brake noise problem that was unresolved for 3 years. Resolved many noise issues with Head Acoustics, LMS, Polytec and other acquisition tools on driveline, a/c, exhaust and more. Validated dynamic FE models with modal testing for uni-body SUV development project.
  • Rohr Industries
    Test Engineer
    Rohr Industries 1978 - 1991
    My primary responsibility was the development of modal analysis capability and Rohr. Brought this tool from cute cartoons to required verification of design prior to flight. Performed many ground engine tests, developing tools to instrument quicker as welll as mastering the data anaylsis and bringing together multi-channel computer analysis capability. First to show the benifits of rotating machinery analysis on aircraft eninge structures which changed the ground rules for data analysis. Greatly reduced the time to get the answers from testing.

Alan Merrick Skills

Testing Engineering Integration Root Cause Analysis Manufacturing Program Management Troubleshooting Spacecraft Acoustics Space Systems Project Management Analysis Systems Engineering Aerospace Engineering Management Modal Analysis Quality Management Hardware Architecture Six Sigma Requirements Analysis Dod Electro Mechanical Geometric Dimensioning And Tolerancing Earned Value Management Environmental Testing Lean Manufacturing Test Equipment Requirements Management Sensors Configuration Management U.s. Department Of Defense

Alan Merrick Education Details

Frequently Asked Questions about Alan Merrick

What company does Alan Merrick work for?

Alan Merrick works for Msi - Dfat Services, Llc.

What is Alan Merrick's role at the current company?

Alan Merrick's current role is Director Test Engineering.

What is Alan Merrick's email address?

Alan Merrick's email address is am****@****mda.com

What is Alan Merrick's direct phone number?

Alan Merrick's direct phone number is +140824*****

What schools did Alan Merrick attend?

Alan Merrick attended San Diego State University, California State University, Chico.

What are some of Alan Merrick's interests?

Alan Merrick has interest in Cooking, Electronics, Investing, Gardening, Home Improvement, Reading, Crafts, Gourmet Cooking, Home Decoration.

What skills is Alan Merrick known for?

Alan Merrick has skills like Testing, Engineering, Integration, Root Cause Analysis, Manufacturing, Program Management, Troubleshooting, Spacecraft, Acoustics, Space Systems, Project Management, Analysis.

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