Alan Stanley Email & Phone Number

Pune, In

• Reduced the cycle time of operation from 2 min to 56 sec by suggesting Cost-efficient shop layout• Implemented Poke-Yoke to prevent rejection of Hood & Fender components before the Sub-component assembly along with Incoming Inspection of raw materials in the warehouse before Stamping.• Established the material testing laboratory at the site and maintaining the material testing documents.• Prepared the quality testing Standard Operating Procedures (SOPs) & quality assurance plan for the complete project.• Implemented DMAIC methodology by assisting Black Belt Champion in reducing Error Rate for data entry from 7% to 3.2%• Analyzed the customer’s decision-making process using statistical approach- Design of Experiments (DOE)

Indore, Madhya Pradesh, In

1. Designed and Analysed the roll cage and suspension for an All Terrain Vehicle for various impacts using Solidworks2. Identified potential failure modes in manufacturing of vehicle & incorporated them into the design to prevent their occurrence.3. Studied the customer requirements and built the roll cage of the ATV by solidworks.4. Ensured Capability of Process Standards by analyzing Process Control & Variation by calculating capability indices (Cp & Cpk).5. Conducted quality control audits to prepare QA dashboard and presented it to the stakeholders

Visakhapatnam, Andhra Pradesh, In

• Developed quality control procedures in accordance with the check lists at shop floor for various operations conforming to the ISI standards.• Decided the sampling size of Incoming raw materials, carried out inspection test & reported the defect rate to the supervisor.• Ensuring quality in fixing of Dies for various stamping operations to prevent die breakage due to faulty assembly or perforating pressure.• Generated engineering drawing using AutoCAD and coordinated with Independent engineer for the approval of designs and drawings

1. Adopted Lean manufacturing principles and Six sigma tools to execute manufacturing projects. Developed SOP’s and BOM’s2. Used design softwares like Catia V5 for 2D and 3D part design, Assembly, Drafting and Sheet metal design. Performed simulations using Ansys software (Structural analysis, Explicit dynamics, Modal analysis, and Harmonic analysis).3. Determined Quality by applying various destructive and nondestructive (SEM, Optical microscope, Radiography, Acoustic method, Ultrasonic method and Magnetic particles method) test methods.

• Determined project scope by studying customer requirements, performance specifications and implemented them in product design.• Assisted project director in all aspects of project such as designs, drawings, internal notes preparation & review with the top management• Prepared internal project related docs like project schedules and budgets, progress reports, Management Information System Reports (MIS)• Maintained project timelines by monitoring project status between multiple departments and resolved issues persisted.• Planned the Bill of Quantity (BOQ) items at each level and prepared time scheduling in MS Project.• Prepared Budget for Personal Protective Equipment as per the requirement.