Alan Chacko, Cmrp, M.Eng Email & Phone Number

Toronto, On, Ca

Toronto, Ontario, Canada

Brampton, Ontario, Canada

• Captured inventory details, analyzed B2B and B2C demands, storage capacity and storage parameters, labour capacity and parameters and baselined the current state process• Linked the storage capacity, labour capacity and demands to the inventory parameters to optimize the replenishment process using six sigma methodologies• Defined KPIs for the replenishment process• Provided Recommendations to improve replenishment operation

Ajman, United Arab Emirates

• Supervised a team for the creation of master data for SAP Business One Implementation (MES) for multiple modules (from data collection to data migration)• Spearheaded an inventory storage reconfiguration project to install a selective pallet racking system over 900m long and 10m in high, resulting in improving inventory accuracy by 92%• Supported Sales Team in their meetings with external parties (client/consultant) as Subject Matter Expert (SME) to meet customer specifications… Show more • Supervised a team for the creation of master data for SAP Business One Implementation (MES) for multiple modules (from data collection to data migration)• Spearheaded an inventory storage reconfiguration project to install a selective pallet racking system over 900m long and 10m in high, resulting in improving inventory accuracy by 92%• Supported Sales Team in their meetings with external parties (client/consultant) as Subject Matter Expert (SME) to meet customer specifications, review RFQs, prepare Quotations, Purchase Orders and Invoicing• Facilitated material procurement meetings with external parties (suppliers) as Subject Matter Expert (SME) to enable standardization and economical procurement• Collaborated and communicated with teams/suppliers in providing support for Just in Time delivery of materials• Maintained all manufacturing documentation, providing updates and addendums when required• Provided Information, Instruction, Training, and Supervision regarding safety and operational norms• Guided the development and implementation of heuristics (data collection, analysis, key performance indicator (KPI), productivity, quality standards, delivery performance, scrap reduction and material usage) to aid and standardize the workflow of the supply chain by evaluating man, machine, and material flow through Value Stream Mapping (VSM) to improve quality of products and reliability of processes• Conducted time study analysis and continually reviewed manufacturing flow (process mapping) to identify pain points• Defined and created BOMs for more than 1000 products along with creating SOPs in 4 months• Implemented KAIZEN,5S methodology and other lean principles for continuous improvement, reducing waste by 5% and cycle time by 20%• Familiar with working under quality, environmental, and occupational safety management systems (ISO 9001, 14001 and 45001) and also worked with the standards BS 1139, EN 74, EN 10219, EN 10025, ASTM A series, ASTM B series Show less

Dubai, United Arab Emirates

• Supported Service and Operations functions through Value Engineering Solutions & Application for Service Sales and Fieldwork (Service Engineering) for Operations Team based on workforce requirements.• Rotated between Technical team, Yard control team and Spare Parts Department to develop an understanding of the process flow• Supervision and maintenance of yard in accordance of 5s methodology • Coordinate with suppliers to ensure timely delivery of material required of smooth… Show more • Supported Service and Operations functions through Value Engineering Solutions & Application for Service Sales and Fieldwork (Service Engineering) for Operations Team based on workforce requirements.• Rotated between Technical team, Yard control team and Spare Parts Department to develop an understanding of the process flow• Supervision and maintenance of yard in accordance of 5s methodology • Coordinate with suppliers to ensure timely delivery of material required of smooth workflow• Gained hands-on experience on engine overhauling and servicing of mobile elevated work platforms• Assisted in the implementation of KANBAN in the warehouse Show less

Dubai, United Arab Emirates

• Assisted in general servicing and repair of hard-down vehicles, familiarized with engine components and its functions• Assisted in the reassembly of specific engine components• coordinated with warehouse department for timely replenishment of consumables

Dubai, United Arab Emirates

• Gained an understanding of the process flow• Familiarized with engine components and their functions• Assisted in the reassembly of specific engine component• Familiarized with PPAP tool• Coordinated with warehouse department for timely replenishment of consumables

Dubai, United Arab Emirates

• Assisted in the documentation required for tender preparation• Gained an understanding of reading drafts, electrical drawings, mechanical drawings

Master Of Engineering - Meng, Mechanical And Industrial Engineering

Emphasis in Data Analytics & Machine Learning and Advanced Manufacturing

Bachelor Of Engineering - Be, Mechanical Engineering

Cbse, Science Stream(Mathematics With Computer Science), 12

Cbse, 10