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Energetic leader who thrives on building competitive edge through high performing teams. Tenacious problem solver who leads by example and will not be afraid to get involved in the detail applying sound logic and lean tools to aid progress. Sets unparalleled expectations and as a trained coach has the skill set to help the team realize their full potential. Proven capability to deliver outstanding results in consumer healthcare, medical device, dairy and food industries. Areas of expertise:• Profit and Loss Management• International Supply Chain Management• Lean Manufacturing / Cost Optimization• Customer Service Delivery • Integration and Turnaround of newly acquired businesses• International Project Management• Leadership Assessment and Coaching• Global Benchmarking and Sourcing Reviews• FDA Compliance • GMP / HSE "Best in Class" ComplianceI am a results driven individual who has energized "step change" improvement in every role during my 20 year global manufacturing career. My most notable achievement was the turnaround of the newly acquired Mucinex Manufacturing Plant in Fort Worth where I was the instrumental leader of the site transformational change strategy. $20M conversion cost savings and best in class safety, quality and customer service levels delivered with "can do" epidemic culture change. Please contact me at alantodd@hotmail.com
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Site DirectorDechra Pharmaceuticals Plc Dec 2022 - PresentNorthwich, Cheshire,, Gb -
Pet LeadAstrazeneca Nov 2019 - Dec 2022Cambridge, Cambridgeshire, GbReporting to Site VP/General Manager, accountable for sole global supply of newly marketed inorganic drug substance, triple digit growth YOY and global roll out to >20 new markets. Additional responsibilities including validation/engineering functions & deputy GM for the site. Responsible for 60 employees and 7 direct reports. -
Senior Director Of ManufacturingNeos Therapeutics, Inc. Dec 2017 - Nov 2019Reporting to VP of Operations accountable for supply of $80M portfolio of liquids/tablets Rx products for ADHD and cough/cold treatments including 2 successful new product launches in past 18 months. Delivering YOY volume growth ~40%. Excellent compliance record with all regulatory authorities including FDA, DEA, TCEQ and OSHA. Responsibility for 50 employees and 8 direct reports. • Led site cultural transformation strategy, primarily focused on engagement and results focus. Delivered 35% YOY productivity improvements resulting from reduction in headcount and step change in operational efficiencies; $5M in COGS savings with yield improvements from 90% to 98% across key processes. Spearheaded several initiatives focused on increasing “right first time rates” including best in class batch record redesign with poke-yoke philosophies and also laser focus on CAPA design and execution.• Led design of leadership training program and roll out for all managers on site incorporating fundamental leadership and lean principles.• Site lead for KPI development and Factory Scorecard Roll Out.• Completion of validation for $2M (Capex) New Blister packaging line. • Project lead for compression tooling maintenance and de-blistering projects (~$350k spend) focused on improvement in compliance standards and yield optimization.• Championed site organizational review focused on role clarity/responsibilities and adopting lean principles.
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National Operations Director UsLima Corporate Aug 2016 - Dec 2017Villanova Di San Daniele, Udine, ItReporting to GM, Americas region, responsible for global supply chain, ensuring optimal supply of orthopedic implants and instrumentation to meet newly developing double digit growth business in US market. Also leading development of US supply chain including feasibility of building manufacturing capabilities outside Italy HQ.Implementation of systems, procedures and lean philosophies around inventory management to ultimately improve turn set and inventory ratios.Benchmarking of cost lines to establish GM improvement.Development of 2020 operational vision, structure and strategy in line with the business growth model (+$100M Revenue Targets).Development of winning culture across finance, quality, customer service, warehouse functions in our Arlington office hub. -
Global Projects And Acquisitions Director Health And HygieneRb Jun 2013 - Apr 2016Slough, Berkshire, GbReporting to SVP Global Supply in UK manage both current and future acquisition portfolio from a supply perspective. Home based role but with extensive travel to Europe, Asia and Latin America. Current portfolio of live projects valued at over $600M in net revenue worth. Also project lead for “New Product Launches” in North America ensuring on time and full delivery.•Managed the integration of the “KY Jelly” acquisition flawlessly with synergy savings being over delivered by 150% as a result. Recognised by Global EVP of Supply publicly for contribution to the business•Led the successful acquisition of the Bristol-Myers-Squibb manufacturing site in Mexico City, with projected savings of $11M FY due to insourcing benefits•Global Supply lead for the successful launch of Mucinex Allergy product delivered in less than 6 months working with 3rd party supplier based in India. Project delivered on time and in full with annual sales of $50M -
Plant ManagerRb Oct 2008 - May 2013Slough, Berkshire, GbReporting to SVP Global Supply managed all plant operations of newly acquired Mucinex business from Adams Therapeutics. Accountable for product supply to support a $350M annual sales business. Strict compliance with all regulatory authorities including FDA, DEA, MHRA and ANVISA. Direct Reports 10, indirect reports 3 and 230 employees.•Led site cultural transformation strategy and managed integration initiatives, driving 22% YOY productivity improvements, $20M in conversion cost savings over a 3 year period, 99.95% customer service levels consistently delivered, 95% right first time documentation and world class accident and absence rates, 0.3 LWDIR and < 1% Absence•Overall project lead for shutdown of Fort Worth plant and transition of production to Nottingham UK which generated >$10M per year savings•Lead for North America working group to implement total productive maintenance and autonomous maintenance techniques. Fort Worth plant became the benchmark for autonomous maintenance excellence•Spearheaded implementation and delivery of several lean / 6 sigma projects, particular emphasis on waste reduction where the site tablet waste reduced from 10% to ~2% routinely
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Product Supply LeaderRb Apr 2004 - Nov 2008Slough, Berkshire, GbAccountable for quality, cost, safety, health, environment and service of operation which included 12 packaging lines and 6 processing areas. Manufacturing Technologies including liquids, solid dose tablets and powder sachet filling, covering major global healthcare brands such as Gaviscon, Lemsip, Fybogel and Senokot (Totalling 60M Consumer Units) and annual sales of £300M. Reporting to site director. Responsibility for 105 employees and 8 direct reports. Plant was a unionised facility.•Restructured and synchronised leadership team establishing cellular working, process rigour and clear accountabilities. Delivered a clear step change in KPI’s with OEE increasing 600bps to 71%. Quality right first time rate doubled to >95% •Site champion for gross margin improvement projects which generated > £1.2M savings for 2007•Recognised individually at “European Supply Awards” for contribution to customer service excellence•Turnaround customer service to > 99% Pack fill rate in an area with volume growth ~12% YOY •Project leader for £2M capital project of “first of a kind” stick pack filling line which was delivered on time and in full
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Operations ManagerArla Foods Amba Jun 2001 - Apr 2004Viby, DkInternal promotion to manage full operation including quality, planning and logistics of a 300 million litres per year fresh milk and cream dairy reporting to Regional Operations Director. Responsibility for 150 employees and 7 cross functional reports. Plant was a unionised facility.•Directed the outsourcing of the logistics operation to a 3PL with savings of £1.2M per year•Led absence reduction from 12% to 3.5% actively collaborating and negotiating with the unions to implement flexible working conditions and consistent absence management processes -
Granduate Trainee/Operations LeaderNestle S.A. Sep 1996 - Jun 2001Vevey, ChSeveral placements carried out typically of 3-6 mths covering industrial engineering, maintenance, team leader, HR and project management. 1st permanent role was responsible for 14,000 tonnes per year Branston department with 30 direct reports, including maintenance. Reporting to Factory Operations Manager
Alan Todd Skills
Alan Todd Education Details
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University Of StrathclydeManufacturing Engineering
Frequently Asked Questions about Alan Todd
What company does Alan Todd work for?
Alan Todd works for Dechra Pharmaceuticals Plc
What is Alan Todd's role at the current company?
Alan Todd's current role is Site Director.
What is Alan Todd's email address?
Alan Todd's email address is al****@****eca.com
What is Alan Todd's direct phone number?
Alan Todd's direct phone number is +181731*****
What schools did Alan Todd attend?
Alan Todd attended University Of Strathclyde.
What skills is Alan Todd known for?
Alan Todd has skills like Continuous Improvement, Lean Manufacturing, Cross Functional Team Leadership, Supply Chain, 5s, Supply Chain Management, Fmcg, Kaizen, Demand Planning, Supply Chain Optimization, Manufacturing Operations Management, Product Development.
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