Operations Excellence Specialist Ii - 84" Hot Strip Mill
Pittsburgh, Pa, Us
• Assisted in the identification and implementation of 28 continuous improvement projects that have resulted in $15.3MM annualized savings, 11% increased OEE, and 24% deceased quality diversions• Created statistical models using SPSS modeler, taking into account historical performance, product mix, volume data that helped validate and approve capital investment projects valued at $70MM• Utilized data analytics and statistical software (including Tableau, SPSS Modeler, and Minitab) to identify areas of improvement and implement corrective actions. One such instance involved creating a speed loss report on Tableau. The report allowed us to identify the areas most in need to additional maintenance during upcoming maintenance downturns. • Led yield improvement project that resulted in $3.2MM annualized savings. This included leading deep dive investigations with cross functional teams, dividing action items among team, setting up and monitoring process trials, developing yield bowling charts, and hosting weekly update meetings with upper management• Worked with cross-functional teams to develop valuation of 15 new or upcoming projects. Project valuations include cost, yield or OEE improvement and were derived using Excel • Track progress of 21 implemented projects including metric improvements and monthly benefits forecasts. Weekly report outs are discussed on corporate wide LFT calls • Conducted process audits in 8 internal audits to ensure conformance to the quality management system and ISO 9001/IATF 16949• Taught the Analyze and Improve section of 2 internal DMAIC process training classes consisting of 20 employees per class