Alejandro B. Email & Phone Number

Pontiac, Michigan, United States

• Create and maintain system layouts and plant layouts per assign project. The objective is to analyze designs, safety (i.e. blow back, pinch point DSC requirements) to produce a layout(s) containing all applicable standards (i.e. OSHA, CE or customer specific) elements to build a system layout at both supplier and customer site, including PLM releases, KS, tooling placement and fencing• Develops labor standards by analyzing work samples and methods; measuring work performance• Improves workflow by studying process flow charts; recommending modifications in workflow, work stations and product; developing new procedures; recommending equipment modifications and purchases• Development of plant and cellular layouts using lean principles• Prepares work-analysis information and reports by collecting, analyzing and summarizing information• Development of operator balance charts to ensure maximum utilization• Design of operator work stations incorporating safety and ergonomics• Time studies to analyze bottle necks• Manages system layouts from start to finish• Field check updates• Layouts and cellular rearrangement• Travel to customer site (GM, FORD, FCA) for final installation and commissioning

Attend customer meetings related to product application assist customers on resolution of product related issues, before, during and after start of production. Coordinate the communication and exchange of product information on specifications, product design, packaging, test progress and program timing between client and customer. Participate in customer site visits to assess product performance; issue and track product engineering change documentations between client and customer.

Hazel Park, Michigan

Plan, design and development of manufacturing tooling devices, prototypes and pilots for Ford Motor Company programs. Contributed to the planning, design, adept and control of manufacturing Poka Yoke fixtures, designing and detailing on MDT 6.0 & Fides. Built and validated ergonomics fixtures to maximize efficiency. Analyze equipment, workflow, assembly methods and products to be more cost effective by utilizing customer standards and specifications.Design safety and ergonomics integration quality tooling systems. Provided prototype and launch support at customer’s facility. Worked closely with manufacturing engineering to coordinate validation builds; resolve manufacturing process and quality control issues. Offered input on tooling design and engineering changes. Participate with steering committees to develop launching plan support.FORD MOTOR TRUCK PLANT (Cuautitlan Mexico) C-195 & PN96 Program Launch Designer and tool follow up.

Royal Oak, Michigan

Engineering Support – GMT 400 and 800 body shop programs and plant layouts. Utilized 3D fundamentals modeling, primitives, rendering and paper space. Detailing according to GM AutoCAD standards. Provided AutoCAD and network support. Proficient in 2D and 3D tooling concepts, design and detail welding fixtures and checking fixtures. Worked mainly on units that used risers/brackets/blocks/fingers. Oakville Toronto: Windstar Assembly Plant; Quality Product Improvement and Validation.