Alejandro Gonzalez

Alejandro Gonzalez Email and Phone Number

Director Of Global Continuous Improvement at Kohler Energy @ Kohler Co.
Alejandro Gonzalez's Location
Milwaukee, Wisconsin, United States, United States
Alejandro Gonzalez's Contact Details

Alejandro Gonzalez personal email

About Alejandro Gonzalez

Globally competent and results-driven Black Belt Leader, offering broad-based background in continuous process improvement and operations management. Multi-cultural and Multi-experience equipped with solid experience working within international facilities across Asia Pacific; Europe, Middle East, and Africa (EMEA); Latin America; and North America. Adept at formulating and implementing strategic processes, procedures, and initiatives to improve workflow and support company objectives. Armed with excellent leadership, interpersonal, and presentation skills in coordinating with diverse individuals and groups. Knowledgeable of Kaizen, Shingo, and Six Sigma. Articulate communicator.

Alejandro Gonzalez's Current Company Details
Kohler Co.

Kohler Co.

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Director Of Global Continuous Improvement at Kohler Energy
Alejandro Gonzalez Work Experience Details
  • Kohler Co.
    Director Of Global Continuous Improvement
    Kohler Co. May 2023 - Present
    Kohler, Wisconsin, Us
    • Responsible of $3B for Energy division (Engines and Generators) as Global Director: Italy (1), China (1), India (1), US (2)• Responsible of designing from scratch and implement the Kohler Production System with annual maturity levels 1 to 5• Designed and deployed the Lean training for the global plants and the Quick and Easy Kaizen (associates’ participation)• Hands-on implementation of Visual Factory, Daily Gemba and Visual Daily Management (Production boards)• Implemented Strategy Deployment globally by training leaders and cascading down bowlers with clear Lean roadmapsAchievements:• Implemented Policy Deployment in all plants globally by designing and training VPs, Directors and Managers in Plants• Conducted four VA/VE events (pipeline $8M) in different BU to re-design products and minimize cost• Implemented Daily Management boards and metrics for Tier1,2,3,4 connected to strategic goals of BU• Delivered $40M in hard savings globally, additional to $7M in cost avoidance of test equipment by implementing SMED
  • Regal Rexnord
    Director Of Continuous Improvement
    Regal Rexnord Nov 2019 - May 2023
    Milwaukee, Wisconsin, Us
    • Developed a Center of Excellence in one facility, creating best practices for others to follow and exceeding expectations with the first Automation Solutions line in Mexico.• Led the deployment of the Regal Rexnord Business System (RBS) across six global sites, working directly with VP/GMs to align business operations with strategic financial objectives.• Developed a comprehensive Continuous Improvement strategy, applying tools such as 80/20, Value Stream Mapping, and Advanced Problem Solving to enhance operational performance across the business segment.• Collaborated with leadership to drive Policy Deployment efforts, decomposing strategic visions into actionable tactics, and ensuring the consistent application of Standard Work across all locations.• Led cross-functional Kaizen events, implementing significant changes that resulted in measurable improvements in operational performance and financial metrics.• Worked closely with HR to identify and develop key talent in Monterrey, ensuring the leadership team possessed the necessary skills to drive continuous improvement throughout the organization.Achievements:• Improved operational efficiency improving OTD from 90% to 95% across global sites through RBS• Reduction of inventory dollars by 35% (9.8M to 6.3M)• Led a Lean Conversion project that reduced waste by 25% and improved overall throughput in Netherlands.• Reduced Past Due from $1.5M to $372K (75%) in 8 weeks by implementing Material Flow in Final Assembly in MX• Achieved "Highest Achievement" rating in annual review (2020, 2021, 2022) consistently exceeding performance targets
  • Rockwell Automation
    Business Process Improvement Manager
    Rockwell Automation Jun 2014 - Nov 2019
    Milwaukee, Wi, Us
    • Responsible of sharing world class best practices for 9 manufacturing sites in US, MX, UK, CAN, AUS, China, India, Brazil• Accountable of cost productivity initiatives delivering hard savings YoY, including a major plant transfer from US to MX• Partnered with plant managers to develop and lead the continuous improvement strategy across multiple sites world-wide• Facilitated working sessions to drive improvement on KPIs of OTD, Past Due, Lead Time, Inventory, Cost and Warranty• Managed hands-on Kaizen events in remote facilities of non-standard and high variation product to deliver quick results• Introduced new and creative CI methods to improve efficiency and created a standard electronic KPIs Dashboard for 9 sites• Introduced the Rockwell Production System for the first time to ETO and non-standard sites to simplify operational processes• Provided mentorship to plant managers in cascading yearly goals through Strategy Deployment (Hoshin Kanri)• Ensured that the project was strategic selected with scope, definition, and targets to ensure alignment with businessAchievements:• Served as driving force in the attainment of $1.2M savings for North America productivity target• Ensured the on-time delivery from 73% to 91% optimization and lead time improvement from 14 days to 8 days in US• Completed a major plant transfer of equipment, inventory, and systems from OH to WI in 6 months with $3M savings • Succeeded in a major North America (4 plants) project, decreasing 20% Lead Time and increasing OTD from 80% to 87% • Demonstrated excellent project management skills to reduce complaints in Canada, reducing lead time from 30 to 4 days• Successfully transferred operations of two product lines from US to MX, resulting in a cost savings of $1.4M• Achieved "Highest Achievement" rating in annual review (2015, 2017, 2018) for exceeding performance targets
  • Rockwell Automation
    Various Engineering, Operations And Lean Leadership Positions
    Rockwell Automation Jun 2008 - May 2014
    Milwaukee, Wi, Us
    • Accountable for plant performance indicators and productivity, executing the Rockwell Production System.• Designed and implemented hands-on Lean program, optimizing processes for efficiency.• Led multiple Kaizens resulting in increased output and reduced WIP, floor space, and cycle time.• Coordinated and conducted daily and weekly management meetings to deliver $2.1M in productivity• Trained, mentored, and certified over 300 associates in White Belt Lean projects and 50+ engineers in Yellow Belt (Lean)• Executed numerous projects averaging in 18% increased output, 34% reduced WIP and 15% floor space reduction• Improved the Rockwell Production System implementation and sustain score from 2.1 to 3.6 (scale 1 to 5)• Achieved 50% output increase through Kaizen in PCBA line by balancing and implementing one-piece flow• Facilitated lean assessment to drive waste reduction and process improvements reducing operational costs by $1M• Created a web-based search engine tool for documents control and it was standardized in three different plants• Implemented multiple Programs, Tools and Processes adopted as best practices globally in the company• Improved Lead Time from 30 to 9 days; OTD from 17% to 92%; line served as an inspiration of Center of Excellence• WIP inventory reduction from $1.77M to $1.2M; and WIP inventory accuracy improvement from 81% to 95%• Achieved "Highest Achievement" rating in annual review (2011, 2013) for consistently exceeding performance targets

Alejandro Gonzalez Skills

Lean Manufacturing Six Sigma Continuous Improvement Value Stream Mapping Kaizen 5s Kanban Dmaic Business Process Improvement Process Improvement Operational Excellence Supply Chain Toyota Production System Problem Solving Black Belt Fmea Root Cause Analysis Sap Iso Green Belt Quality Management Change Management Smed Poka Yoke Tpm Production Planning Manufacturing Operations Quality Systems Lean Sigma Iso Standards Cellular Manufacturing Microsoft Office Hands On Training Program Management Microsoft Project Cross Functional Team Leadership Easily Adaptable Continuous Improvement Culture Rapid Process Improvement Operational Efficiency Operational Improvement Standardized Work Pfmea 8d Problem Solving 8 Wastes Decision Making Academies

Alejandro Gonzalez Education Details

  • University Of Kentucky
    University Of Kentucky
    True Lean Systems Toyota Program
  • Tecnológico De Monterrey
    Tecnológico De Monterrey
    Mechanical & Electrical Engineering
  • Specialization
    Specialization
    Industrial Electronics And Instrumentation (2 Years)
  • Specialization
    Specialization
    Ac Induction Motors And Electricity (2 Years)
  • Various
    Various

Frequently Asked Questions about Alejandro Gonzalez

What company does Alejandro Gonzalez work for?

Alejandro Gonzalez works for Kohler Co.

What is Alejandro Gonzalez's role at the current company?

Alejandro Gonzalez's current role is Director Of Global Continuous Improvement at Kohler Energy.

What is Alejandro Gonzalez's email address?

Alejandro Gonzalez's email address is al****@****ord.com

What schools did Alejandro Gonzalez attend?

Alejandro Gonzalez attended University Of Kentucky, Tecnológico De Monterrey, Specialization, Specialization, Various.

What skills is Alejandro Gonzalez known for?

Alejandro Gonzalez has skills like Lean Manufacturing, Six Sigma, Continuous Improvement, Value Stream Mapping, Kaizen, 5s, Kanban, Dmaic, Business Process Improvement, Process Improvement, Operational Excellence, Supply Chain.

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