Alex Alonso Email & Phone Number

El Paso, TX, US

Texas (Southwest Region): El Paso, Denton, Houston-Leeland, Tyler-Texas, Colorado

• Administer & provide hands-on assistance as Process Improvement Engineering to (5) facilities in all areas to include Continuous Process Improvement, OEE, Preventative Maintenance, Safety & Quality Control. (El Paso.
• Develop V-Curve statistical analysis from ERP data extraction to target areas of improvement support and develop an LBO Strategy (Line Balance Optimization)
• Develop CAPEX, business case & timeline implementation for Board Approval on new equipment, process improvement projects with quarterly profit performance measurements.
• Design & approve automation and ergonomic projects in fast-pace 24/7 environment to optimize and drive OEE.
• Through data & statistical analysis, assist Preventive Maintenance in targeting End of life equipment, minimize downtime, set-up times and minimize inventory of spare parts.
• Key Achievements: Evaluation of data and design of process and automating production lines; Overall improvement of OEE to include OEE-A (Availability) OEE-Q (Quality) OEE-P (Performance)

Maryland, United States

• Liaise between engineers, manufacturing personnel and external suppliers to review and assess manufacturing processes, materials and need for additional training. Conduct supplier visits to pinpoint quality issues and.
• Facilitate continual improvement in working relationships with suppliers through developing and implementing scorecard processes and creating standard requirements for purchased components. Maintain supplier databases.
• Assist with lean projects and events, process DMAISCs, implement 5S strategies and orchestrate Kaizen events. logistics, including communication with vendors for shipment issues. Coordinate with multiple departments to.
• Key Achievements: Utilized advanced knowledge of quality systems, manufacturing process and production equipment to lead change across quality management, process improvement and technology integration, resulting in.

Lexington, Kentucky, United States

• Established manufacturing engineering of ECU’s and electronic aftermarket racing performance products in the USA from Australia to develop a stand-alone, self-sustaining facility to grow market share and meet customer.
• Developed a high-level Manufacturing Procurement and Operations strategy to be produced based on USA forecast history, with a focus to increase product sales and improved delinquency/ product backlogs.
• Key Achievements: Expanded and grew company to improved Research and Development (R&D) and Enterprise Resource Planning (ERP). Accomplished the reduction of process variation through adept statistical analysis and.

Remote

Austin, Texas, United States

• Managed and implemented PHASE-GATE (NPDP tool methodology) new product development projects with focus on procurement of quality materials, minimized tooling cost and standardized SKUs to improve inventory control.
• PACCAR Plant Integration: Provided design, stress analysis, testing and implementation support to allow FlowBelow product to be implemented and integrated in PACCAR’s facility production line.
• DAIMLER 43S Program: Directed toll design and manufacturing as well as project management support to implement program at manufacturing facility. Developed and implemented design improvements and collaborated with.

El Paso, Texas Area

• Developed automotive performance products from inception to commercialization, managed Engineering, Quality and Manufacturing teams and customer relations to drive efficient and effective execution of operations..
• Conducted market research, analyzed industry trends and developed demographic analysis to meet and invigorate market. Provided quality engineering support and assurance of International Operations in China, Canada and.
• Provided product development minutiae, field testing requirements and documentation throughout all NPDP stages of product. Coordinated Design Reviews, BOM and Final Reviews for all new developed products. Developed.
• Performed team evaluations and root cause analysis to determine methods for improving design and processes. Developed budgets and financials for new sustaining improvement projects. Utilized Six Sigma methodologies.

El Paso, Texas Area

• Designed, developed, improved and implemented workstation fixtures, jigs, automated system assemblies and other manufacturing aids to improve efficiency, quality, through-put yield, while reducing cost, product.
• Assisted in consolidation of five manufacturing facilities into one main facility (110K sq.ft) specifically managing relocation of heavy machinery, optimization of personnel and facility layouts. Designed manufacturing.
• Developed standard operating procedures and work instructions with particular focus on safe operations of all manufacturing equipment and operations. Prepared labor standards and TAKT Time-Analysis for new developed.

El Paso, Texas Area

• Managed repair, maintenance and operation of Artos MTX Series 5 and oversaw quality assurance in the production of spark plug wire. Identified quality problems and performed root cause analysis to provide solutions..
• Performed process and database audits and coordinated supplier consultants to optimize equipment performance. Formulated and coordinated safety and preventative maintenance programs. Collaborated with suppliers and.

Bachelor Of Engineering - Be, Mechanical Engineering

High School Diploma, Cosmos Honors-Program

Minor, Marketing