Alexander Brewer, Ie

Alexander Brewer, Ie Email and Phone Number

Process Engineer at Freshpet @ Freshpet
Secaucus, NJ
Alexander Brewer, Ie's Location
Springdale, Arkansas, United States, United States
Alexander Brewer, Ie's Contact Details

Alexander Brewer, Ie work email

Alexander Brewer, Ie personal email

About Alexander Brewer, Ie

I am an Industrial Engineer with a background in the food manufacturing and packaged goods industries. I have forged my skills producing products that include milled parboiled rice, flavored rice, retorted shelf-stable packaging, chicken nuggets, pot pies, roast beef, ham, beef franks, and dry bulk solids. Until recently, I was CVS (Commission, Validate, and Startup) and Continuous Improvement Manager for Mars Food. We successfully implemented $20 Million in capital projects that included several new production lines, new feed systems, and critical infrastructure upgrades. I also helped to drive the improvement of a key production area from 35% to 65% performance in 12 months, while maintaining food safety and quality. I am a hands-on leader that likes to get into the details of the process and find innovative solutions to complex problems. I was able to: • Support the growth of the site by putting a process in place that used reusable bins instead of cardboard shipping cases, resulting in both $500,000 year on year savings. • Updated the batching process of a seasoning premix and double the efficiency of this key-to-growth product. • Build team members careers by mentoring those around me -- Several went on to technician or machine operator roles and will continue to grow. • Prior to Mars, I increased the output of a production line from 4000 bags/shift to over 10,000 while simultaneously decreasing overfill to 0.5%. I have a Masters and Bachelors in Industrial Engineering from the University of Arkansas and recently became certified as a Six Sigma Black Belt from the University of Mississippi. I have recently relocated to Springdale in the center of Northwest Arkansas and am looking for another position in Continuous Improvement or other plant-related position. I can be reached by email (alex-brewer@rocketmail.com) if you would like to discuss how I can fill your current needs.

Alexander Brewer, Ie's Current Company Details
Freshpet

Freshpet

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Process Engineer at Freshpet
Secaucus, NJ
Website:
freshpet.com
Alexander Brewer, Ie Work Experience Details
  • Freshpet
    Process Engineer
    Freshpet Nov 2016 - Present
    Bedminster, Nj, Us
    Utilize my background in other industries to develop innovative solutions to implement new projects and improve the safety, cost, and quality in the plant.
  • Seeking Opportunity In Northwest Arkansas
    Continuous Improvement Manager
    Seeking Opportunity In Northwest Arkansas May 2016 - Nov 2016
    Hands-on engineer looking for an opportunity where I can apply my skills in Continuous Improvement. Extensive background in both general and food manufacturing including bulk solids, raw poultry, further processed protein, and fully cooked protein. Experience in lean and six sigma tools including, but not limited to, 5S, Kaizen, Value Stream Mapping, A6 analysis, Visual Management, and error-proofing.
  • Mars Food, Us
    Cvs Manager
    Mars Food, Us Jan 2014 - May 2016
    Mclean, Virginia, Us
    Managed the operation side of project implementation including Commissioning, Validation, and Startup (CVS) of new projects. Ensured all quality and food safety aspects of the new process were adequate and adhered to all Mars global standards.-> Led cross-functional teams that included Maintenance, Electricians, Engineers, Technicians, Operations, and Site Quality to implement projects on time and under budget.-> Provided technical leadership by becoming the process expert on several processes in the plant, including vitamin enrichment, water batching processes, and SPC analysis.-> Led several “Design for Lean” activities to validate the site master plan and ensure that individual projects were well thought out when submitted.-> Leading a diverse CVS team of 6 associates to implement $20 million+ of capital projects from 2014 to 2016. Project include: * A new stand-up carton line * A new bulk tote filling line * Upgrading core area PLC * Reorganization of the packaging area * Relocation of a MCC bank * A new 50 ton/hour rice feed system
  • Mars Food, Us
    Industrial Engineering Manager
    Mars Food, Us Apr 2010 - Jan 2014
    Mclean, Virginia, Us
    Managed KPIs for the site and directed all line trials, product launches, and new process startups at the site.-> With R&D support, designed and executed line trials that provided additional capacity, updated packaging designs, or implemented new products in the plant. Over 40 trials executed in 2014.-> Created and Maintained Access Databases that allowed for on-line collection of production data and quick analysis of trends.-> Creatively solved a premix feed problem by implementing a new water batching process for sauce…This effectively doubled the efficiency of a key product in the RTH line.-> Installed capital equipment and technology upgrades on lines including the development of best practices, work instructions, setup sheets, Preventative Maintenance plans, and operator training.
  • Rio Tinto Minerals
    Project Manager
    Rio Tinto Minerals Nov 2006 - Feb 2009
    Provided general engineering support for the shipping department of the site. Project manager on department capital projects. Trained and enforced contractors on company safety standards. -> Identified and resolved department safety issues through active participation in the on-site behavior-based safety program—the site met overall safety targets and won the national Sentinels of Safety Award in 2006.-> Drove $150,000 in annual savings and increased the plant’s net output by 3,000 tons of product per year by developing a system to reintroduce waste dust back into good product.-> Implemented diverse capital projects including capital equipment, equipment upgrades, rail work (rail roads), structural steel, safety systems, concrete work, packing equipment, and dust collectors. Total budget was over $3 million.
  • Conagra Foods
    Sr. Industrial Engineer
    Conagra Foods 2001 - 2006
    Chicago, Illinois, Us
    Performed Industrial Engineering duties including line balances, time studies, cost estimates, business plans, line layouts, KPIs and balanced scorecards.-> Installed the corporate Balanced Scorecard at over 120 operations under the direction of the VP of Continuous Improvement. -> Guided the Shop Floor Control Tools program at several plant locations. Trained all line leads and supervised Shop Floor Control systems usage.
  • At Information Products
    Application Engineer
    At Information Products 2000 - 2001
    Designed and built labeling solutions for customers using a combination of continuous inkjet and print and apply labels.
  • Tyson Foods
    Associate Programmer
    Tyson Foods 1998 - 2000
    Springdale, Ar, Us
    Designed and built scale and labeling solutions for the plants. Also worked on SCO UNIX based inventory tracking system.
  • University Of Arkansas
    Graduate Assistant
    University Of Arkansas 1997 - 1998
  • University Of Arkansas
    Computer Technician
    University Of Arkansas 1996 - 1997
  • Baldwin Piano And Organ
    Engineer Intern
    Baldwin Piano And Organ 1995 - 1995
    Baldwin Special Products - A division of Baldwin Piano & Organ that did small-run electronics assembly and design. Assisted in determining quotes on new projects, implemented design changes to existing assemblies, and researched quality issues on components.
  • Ingersoll Rand
    Engineering Intern
    Ingersoll Rand 1994 - 1995
    Davidson, North Carolina, Us
    (Formerly known as Trane before it got purchased by American Standard and then by Ingersoll Rand) Designed production line layouts and work fixtures for plant, researched quality issues in the supply chain.

Alexander Brewer, Ie Skills

Industrial Engineering Continuous Improvement Engineering Manufacturing 5s Supply Chain Project Management Six Sigma Food Manufacturing Root Cause Analysis Cross Functional Team Leadership Food Industry Haccp Lean Manufacturing Management Project Planning Leadership Process Engineering Product Development Kaizen Team Building Statistical Process Control Process Improvement Food Safety Quality System Research And Development

Alexander Brewer, Ie Education Details

  • University Of Arkansas
    University Of Arkansas
    Industrial Engineering
  • Springdale High School, Springdale, Ar
    Springdale High School, Springdale, Ar

Frequently Asked Questions about Alexander Brewer, Ie

What company does Alexander Brewer, Ie work for?

Alexander Brewer, Ie works for Freshpet

What is Alexander Brewer, Ie's role at the current company?

Alexander Brewer, Ie's current role is Process Engineer at Freshpet.

What is Alexander Brewer, Ie's email address?

Alexander Brewer, Ie's email address is al****@****ail.com

What schools did Alexander Brewer, Ie attend?

Alexander Brewer, Ie attended University Of Arkansas, Springdale High School, Springdale, Ar.

What are some of Alexander Brewer, Ie's interests?

Alexander Brewer, Ie has interest in Computer Programming, Project Management, Radio Control, Education, Industrial Engineering, Microcontrollers, Science And Technology, Clocks.

What skills is Alexander Brewer, Ie known for?

Alexander Brewer, Ie has skills like Industrial Engineering, Continuous Improvement, Engineering, Manufacturing, 5s, Supply Chain, Project Management, Six Sigma, Food Manufacturing, Root Cause Analysis, Cross Functional Team Leadership, Food Industry.

Who are Alexander Brewer, Ie's colleagues?

Alexander Brewer, Ie's colleagues are Luis Lopez, Paulina Foster, Angie Bove, Karen Fox, Cathy Helms, Kayla Henry, Jake Trainor.

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