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Experienced Manager with a strong automotive background in sheet metal stampings. Specializing in sub assembly of details to roller hemming of Class A vehicle closures.Results-driven, and customer focused, with excellent interpersonal communication and time management skills which enables me to work through a wide variety of functions to achieve objectives. Knowledgeable in methods to minimize waste and reduce costs while maximizing quality and meeting launch deliverables through the creation of timelines, track records, evaluations, and implementing continuous process improvements. Excellent skills in engaging customers to cooperate with the organization to become part of the solution to whatever problems are encountered. Very strong knowledge in both the technical theory and physical applications of manufacturing processes, while remaining flexible to change in responsibilities and workload adjustments.Specialties: Manufacturing Operations, Program Management, Product Planning, Budgetary Controls, & Quality Management, Journeymen ToolMaker, Closure Builder, Roller Hemming, Sub Assemblies, Tig, Mig, Spot Welding Tech, knowledgeable in programming ABB S4 Robots, Dimensional Controls,CNC Plasma, Pronest Software, and Union negotiations.
Ultimate Hydroforming Inc
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Automotive Assembly ManagerUltimate Hydroforming Inc May 2018 - PresentSterling Heights, MichiganExcited to be part of the UHI Group! UHI is a privately held woman owned company est. in 1979. With over 125 highly experienced employees, with an extensive background in the manufacturing of low volume production and prototype parts for the Aerospace, Automotive, Alternative Energy, National Defense, and General Manufacturing industries. UHI is a tier 1 supplier of class A aluminum / steel stampings, sheet hydroforming, complex welded assemblies, and hemmed body closures on a 7 Building campus with over 120,000 sq. ft. in Sterling Heights Michigan. Our equipment list consists of: 25 major stamping presses, 4 of which are part of a brand new “2018” 180" press line with a 3800 ton Danly lead toggle press, followed by a 1600 ton mechanical, and 2 -1000 ton mechanical presses, 6 – NTC 5 axis lasers, 9 CNC mills, 3 CMM's, 4 robotic welding cells / 15 hanging spot welding stations, mig / tig welding, roller hemming, Atos blue light scanning, aluminum heat treating furnaces, vacuum heat treating, brazing furnace, and an state of the art engineering department utilizing CatiaV5, NX, Tebis, Autoform, Gom and work NC. ISO 9001, AS9100, NADCAP certified. Feel free to contact me with any questions or opportunities at 586-453-9968, acacaj@uhigroup.com
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Product Assembly ManagerR&E Automated Aug 2012 - Apr 201817500 23 Mile Rd. Macomb Twp, MiSub Assembly / Closure Build Manager. Specialize in Turn Key Automation System's, through design engineer development, tool build, controls, and robotic programming. Automated systems can be incorporated for a array of manufacturing applications, from basic material handlers to full line closure builds.* Established R&E's ISO 9001:2008 Certificate of Registration for Product Build Groups Quality Management System.* Incorporated and trained a strong workforce dedicated to sub assembly / roller hemming application for OEM service work, resulting in 23 awarded closure builds to date.* Specialize in taking full production lines and breaking it down to the simplest / smallest footprint while protecting closure integrity and quality for low volume service parts. -
Program ManagerSuperior Cam Inc Mar 2011 - Aug 2012Program Manage: Low Volume and Prototype Sheet Metal Stampings, Sub Assemblies for Body and White, Vehicle Closure via Robotic Hemming, Vehicle Launch Support Tech.Established a roller hemming department with no sales to a multi million dollar operation. Redesigned Freightliner production door tooling turning table top hemmers to roller hemming application, saving over 20K feet of facility while maintaining quality and dimensional control.Converted Accubuilt manual door hemming processes into roller hemming application saving the customer money by increased throughput and consistent quality. -
Manager Roller Hemming DivisionDiversified Tooling Group Feb 2009 - Mar 2011Manage all aspects of customer interaction including, customer timelines, numerous customer presentations, communicating effectively at all levels by initiating process flow according to budgetary confines, design reviews, tool construction, dimensional improvements to full PPAP approval.. Manage all aspects of shop, including employee schedules, writing performance ratings, train on how to sub assemble details, roller hem automotive closures via robotics, metal finish class A surfaces, operate Hi Definition CNC plasma cutter while running government armor plating. -
Program ManagerSuperior Cam Apr 1994 - Mar 2010Primary customer contact for military armor division to include Hi-Definition Plasma Coordinator, fabrications, assemblies, and roller hemming operations.Principle functions to ensure customer satisfaction & company objectives were achieved. Create advanced product quality planning, control plans, potential failure modes , effects analysis, measurement system, & statistical process controls.Coordinate all program phases including engineering, design, tooling, deliverable timing, budget & program status, report to supplier & management reviews.
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11B4H Primary Instructor / TeamleaderUnited States Army / Reserves Mar 1984 - Aug 2004SFC Committee Team Leader who oversaw Special Weapons, Land Navigation, & First Aid platoons. Developed and prepared team cohesiveness to perform to military standards. Developed and prepared course curricula to include primary and secondary instructions, lesson plans, and training aids to meet task, conditions, and standards according to military FM training standards.Senior Instructor performing classroom / field training and hands on instructions during military annual training missions for ROTC Cadets and Basic Infantry Soldiers. Taught at Ft Benning Ga, Ft Bragg NC, Ft Riley KS, Ft Lewis Wa, and various other locations through out twenty years of service.Primary Instructor in the Instructor Training Course, Ft Riley Ks.US Army Honorable Desert Storm Veteran.Retired !!
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Journeymen Tool MakerSuperior Cam Inc Apr 1994 - Jan 2004Supervised, trained, set-up, operates, and maintains tool room equipment. Specialized in automotive body position master layout, Dimensional and mechanical new launch team engineer for support at Chrysler Belvedere, Ford Chicago, Tower Automotive Chicago, Oxford Auto Alabama, Mercedes Alabama. Elected Union Steward two terms with two contracts negotiated.
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Tool MakerQuasar Ind Nov 1989 - Apr 1994Manufactured automotive stampings from print to finished product.
Alex Cacaj Skills
Alex Cacaj Education Details
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Mechanical Eng -
Ft Benning Training Instute GaPrimary Instuctor
Frequently Asked Questions about Alex Cacaj
What company does Alex Cacaj work for?
Alex Cacaj works for Ultimate Hydroforming Inc
What is Alex Cacaj's role at the current company?
Alex Cacaj's current role is Automotive Assembly Manager at Ultimate Hydroforming Inc.
What is Alex Cacaj's email address?
Alex Cacaj's email address is ca****@****ail.com
What is Alex Cacaj's direct phone number?
Alex Cacaj's direct phone number is +158684*****
What schools did Alex Cacaj attend?
Alex Cacaj attended Macomb Community College, Ft Benning Training Instute Ga.
What skills is Alex Cacaj known for?
Alex Cacaj has skills like Manufacturing, Automotive, Continuous Improvement, Machine Tools, Lean Manufacturing, Manufacturing Engineering, Engineering, Ppap, Program Management, Stamping, Robotics, Six Sigma.
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