Operational Excellence Site Director
Houston, Texas, Us
Member of the UK Leadership team with accountability for delivering Operational Excellence,includes functional leadership of Process Engineering, Maintenance, Facilities, Continuousimprovement & the delivery of strategic projects.• Launched a major cultural change programme for entire site and secured a significant fundingintervention from Scottish Enterprise over 3 years to support deployment.• A proactive safety leader demonstrated through Active Visible Leadership initiative to influencebehavioural safety, STOP Audits, ensuring adherence to Life Saving Rules. Core process lead for Permit to work, Risk Assessments including PUWER, JSEAs, High Hazard Tasks and Pressure Vessels within HSE system.• Created a manufacturing capability & site roadmap aligned to business strategy to support CAPEX investments• Developed a CTQ Flowdown process to tie Voice of the Customer through to manufacturingcontrols and used to create an improvement roadmap through to Industry 4.0 for the factoryincluding SPC and Condition Based Monitoring.• Developed an in-house data collection system to provide real-time OEE, Project Progress andCOPQ tracking in the factory supporting the move to a digitised factory (Industry 4.0).• Enhanced the root cause and risk management processes using the CTQ Flowdown to linkdirectly to critical inputs and outputs within the manufacturing process.• Actively coach and mentor leadership, management and key talent across worldwide sites onOperational Excellence principles, tools and techniques.• Effectively manage the site Project Deck & Improvement roadmap, supporting growth, safety,quality, delivery and cost reduction targets• Delivered a 25% improvement in profitability in 2015 which established a new cost model.• Lead and/or facilitate key projects and activities including the development, delivery andspecification of training on Operational Excellence & Quality tools.