Sergio Alfaro Email & Phone Number

Brampton, Ontario, Canada

Mississauga, Ontario, Canada

•Managed and executed 50+ PPAPs annually, ensuring timely approvals for re-validation.•Enhance precise Control Plans, PFMEA, and PFC, to achieve zero defects through preventive actions. •Instrumental in educating teams on effective gauge usage, enabling accurate measurement, and distinguishing between acceptable and non-conforming parts.•Adherence to Advanced Product Quality Planning (APQP) methodologies for new product development.•Maintained product quality above CpK 1.67 through statistical analysis and process adjustments.•Help maintain company quality documentation, such as QA procedures, work instructions and related reports.

Tecate, Baja California, México

• Develop and update Process Failure Mode and Effects Analysis (PFMEA)• Coordinate scrap reduction initiative saving $40k in polishing areas, using DMAIC methodology• Analyze failure, corrective, and preventive actions to respond to manufacturing, customer complaints, or any issue in the production floor using tools as Ishikawa Diagrams and 5 Whys• Develop productivity projects as raw material change, design and/or process change over $180k annual savings, using PDCA methodology• Participate actively in PPAP (Production Part Approval Process) including activities such as prototype runs before process release, assurance CPK ≥ 1.33 and update documents• Responsible for continuous improvement activities and lean methods, to improve quality processes and procedures• Head count weekly analysis for Die Cut (Stamping process), plating lines, satin, polishing, and powder application area• BOM & Routings analysis for annual updates • Re-layout of Manufacturing process to efficient workers job from 55% to 80% of their time. • Business case execution and Assurance the correct Capital Expense in several areas of the company (Polishing, Satin, Plating and Stamping areas) to assurance the projected goals.

Tecate, Baja California, México

• Create and maintain company quality documentation, such as quality manuals, QA procedures, work instructions and related reports• Follow up on quality KPI’s including scrap and DPPM• Working with quality Engineer to improve quality system maintenance

Business Administration Diploma, Business Administration And Management, General

Greenbelt Certification, Six Sigma

Cost Engineering Diploma, Engineering

Engineer'S Degree, Industrial Engineering