- Daily monitoring and analysis of process parameters of ammonia plant to identify and predict any deviation in plant performance.- Identification and engineering of plant energy optimization and emissions reduction projects.- Troubleshooting of day to day plant technical issues.- Conduct TMPs (technical monitoring programs) of ammonia plant comprehensively evaluating performance of catalysts, machines, heat exchangers and losses of steam and gas using Aspen HYSYS… Show more - Daily monitoring and analysis of process parameters of ammonia plant to identify and predict any deviation in plant performance.- Identification and engineering of plant energy optimization and emissions reduction projects.- Troubleshooting of day to day plant technical issues.- Conduct TMPs (technical monitoring programs) of ammonia plant comprehensively evaluating performance of catalysts, machines, heat exchangers and losses of steam and gas using Aspen HYSYS simulation.- Cross-division coordination and collaboration on identified areas of improvement and way-forward agreement.- Design of new piping, vessels, exchangers and valves.- Development and review of process packages for MOCs.- Conduct PHAs and participate in HAZOP studies- Provide supervision and support in plant startups, shutdowns and annual turnarounds to ensure procedural compliance and safe activities.- Participate in troubleshooting and subsequent RCAs of any technical issue faced by operations team affecting service and capacity factors. Show less

Worked as an Ammonia Process Engineer in Fatima Fertilizer with following major achievements:1. ESD System up-gradation Project at Fatima Fertilizer (FFL) Plant Sheikhupura:a. Process Lead for the installation of new ESD project of 1.2 MUSD b. Review of existing P&IDs, interlock diagrams and proceduresc. Baseline Cause & Effect Diagram Developmentd. Benchmarking with state of the art ESD systeme. Gap Analysis and hardware/software requirementsf. Vendor’s… Show more Worked as an Ammonia Process Engineer in Fatima Fertilizer with following major achievements:1. ESD System up-gradation Project at Fatima Fertilizer (FFL) Plant Sheikhupura:a. Process Lead for the installation of new ESD project of 1.2 MUSD b. Review of existing P&IDs, interlock diagrams and proceduresc. Baseline Cause & Effect Diagram Developmentd. Benchmarking with state of the art ESD systeme. Gap Analysis and hardware/software requirementsf. Vendor’s engagement and cost benefit analysisg. Budget approval2. Value Addition thru TMPs and Energy Audits:(a). Identified discrepancy and corrected Ammonia production declaration basis.(b). Highlighted deteriorating performance HTS and LTS catalyst at FFL Ammonia plant and replacement was done in Turnaround ensuring sustained operation.(c). Highlighted inefficient furnace operation and recommended operational adjustments resulting in 0.5 MUSD/Annum.(d). Identified monetary loss being borne due to inefficient operation of Refrigeration compressor and recommended overhauling that resulted into 0.1 MUSD/Annum savings.(e). Conducted steam traps health check and highlighted 125 faulty traps resulting in overall monetary loss of 0.8 MUSD/Annum. Replacement was split into 3 phases.3. Annual Turnarounds & Startups:Hands on experience of 06 turnarounds & startups of ammonia plant with supervision of following critical jobs:(a). Primary Reformer, Secondary Reformer, Desulphurizer, HTS and LTS catalyst replacement.(b). CO2 absorber packing replacement(c). Exchangers chemical and mechanical cleaning(d). Inspection of critical equipment and maintenance recommendations.(e). Monitoring of catalyst heating rates and procedural compliance in post-TA startups4. Miscellaneous:(a). Youngest engineer at Fatima Group to present a technical paper at one of the most prestigious process engineering related conference- Nitrogen + Syngas in Berlin, Germany.(b). Aspen HYSYS certified user. Show less

Education startup funded by Stanford University that teaches professional skills to students and corporationsCareer-Prep Fellow: November 2017 – January 2018– Communication: Completed a competitive written application and interview process to be selected from over 600 applicants for intensive 3-month Fellowship funded by Stanford University– Skills development: Investing 150 hours to develop business skills (e.g., communication, leadership, problem solving, teamwork, etc.) that will… Show more Education startup funded by Stanford University that teaches professional skills to students and corporationsCareer-Prep Fellow: November 2017 – January 2018– Communication: Completed a competitive written application and interview process to be selected from over 600 applicants for intensive 3-month Fellowship funded by Stanford University– Skills development: Investing 150 hours to develop business skills (e.g., communication, leadership, problem solving, teamwork, etc.) that will help me make a deeper impact on the job Show less

A leading Oil and Gas Exploration and Production Company in Pakistan.– Quick learning: Conceptualized and understood the function and working principle of each major equipment installed on the field.– Collaboration: Worked with a group of 5 members and generated a result on the reason why well#12 was failed.

A subsidiary of Kohinoor group.- Field knowledge: Observed and traced the whole cement manufacturing process starting from the quarry till the packaging.- Analyzation: Analyzed the quality of the coal being used as fuel in the kiln and worked on potential alternative fuels.

- Research and Analysis: Worked on different size reduction and separation techniques like crushing, grinding, magnetic separation and gravity separation.