Ali Haider Email and Phone Number
With over seven years of experience spanning both production and quality control in the manufacturing sector, I've developed a well-rounded skill set that combines operational efficiency with an unwavering commitment to quality. My career has been marked by a deep dive into process engineering, lean manufacturing, and the rigorous oversight of production lines, ensuring that efficiency and quality go hand in hand.In production, I played a key role in managing and optimizing manufacturing operations, where I implemented process improvements that significantly enhanced workflow efficiency. My experience covers everything from overseeing the installation and start-up of production lines to managing daily operations to ensure that production targets were consistently met while maintaining the highest standards of quality.As the Head of Quality Control, I took on the responsibility of ensuring that every product met stringent international standards. My focus wasn't just on identifying issues but on preventing them through proactive measures and continuous improvement initiatives. I led cross-functional teams in root cause analyses, implemented corrective actions, and drove the adoption of lean manufacturing principles to reduce inefficiencies and elevate production standards.Balancing both production and quality control roles has given me a unique perspective on the entire manufacturing process. I've been able to lead efforts that not only optimize production but also ensure that quality is built into every step of the process. My leadership style is collaborative, always aiming to mentor and develop teams to achieve excellence in both production output and product quality.Now based in Ireland, I am eager to bring my experience to new challenges. I am looking for opportunities where I can lead both production and quality-driven initiatives, enhance operational efficiency, and help teams achieve world-class manufacturing standards. Let's connect and explore how I can contribute to your organization by driving innovative solutions in both production and quality management.
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Solutions EngineerRvr Energy TechnologyCounty Kerry, Ireland
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Solutions EngineerRvr Energy Technology Sep 2024 - PresentIreland -
Deputy Manager - Technical OperationsHadeed Pakistan Pvt Ltd Sep 2020 - Aug 2023Lahore, Punjab, Pakistan• Proactively managed comprehensive manufacturing operations across the value stream, optimizing workflow, resources, and schedules to meet production targets and customer demands, ensuring efficient and consistent performance.• Crafted technical documentation such as process flow charts, manufacturing quality charts, lean manufacturing design strategies and other documentation including SOP’s, machine loading, resource forecasting, quality assurance, worker training, machine maintenance, safety, and environmental standards.• Developed and supervised robust processes and systems that ensured end-to-end quality, from incoming quality checks to in-process quality checks and then finished goods quality checks. Coordinated with process operators to eliminate quality defects, safety risks and chronic technical issues.• Led the company initiative to move towards a lean production environment. Focused on reducing waste and supporting the implementation of TPM and AM pillar methodologies; ensuring availability of maintenance resources to implement and execute maintenance routines and methodologies.• Led the installation, commissioning, and start-up of new production machine lines, ensuring production stabilization after installation.• Collaborated cross-functionally with sales personnel, manufacturing, and quality assurance to manage investigations against customer complaints by conducting RCA using Fish-bone diagram, 4M and Why-Why analysis and implemented CAPAs to avoid recurring non conformances. • Led continuous improvement initiatives, visual management activities and Kaizen(s), implemented Poka Yoke methodology and conducted monthly performance review sessions to develop KPI's for whole team.• Tracked and evaluated key manufacturing/quality metrics (5S implementation, inventory control, process yield, cost reduction, machine downtime, reportable health, and safety incidents) and recommended GSTD initiatives for continuous improvement in manufacturing lines. -
Process EngineerI & J Plastic Aug 2017 - Sep 2020Lahore, Pakistan• Spearheaded manufacturing operations for auto-parts and FMCG-Packaging, producing high-quality products while employing lean manufacturing design and ensuring product quality monitoring.• Prepared and provided information for manufacturing decision-making by calculating production, labor, and material costs; reviewed production schedules and estimated future requirements.• Assured product and process quality by designing testing methods; tested finished product and process capabilities; established standards. Oversaw installation, operation, maintenance, and repair of machinery to ensure that machines and equipment are installed and functioning according to specifications.• Managed customer complaints through comprehensive technical activities and conducted Root Cause Analysis (RCA) using PFMEA, Fish Bone Diagram and Why-Why Analysis. Collaborated with the plant team to resolve recurring NCRs through Corrective Action Plans (CAPAs).Major Achievements:• Conducted time and motion study, identified bottlenecks, and integrated robots to reduce assembly time by 27%, exemplifying process optimization and innovation.• Achieved consistent on-time delivery with optimal quality, enhancing customer requirements fulfillment and satisfaction.• Through careful study and strategic reorganization, boosted production from 102,000 units to 135,000 units weekly, emphasizing manufacturing yield improvement.• Trained workers in stringent quality control and assurance methodologies, ensuring products met and exceeded client quality standards.
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Engineering InternMillat Tractors Limited Jul 2016 - Aug 2016Lahore- Proactively acquired skills of working in production control and quality assurance departments from design to close-out phases- Worked closely with senior engineers and recommended adjustments for assembly and production processes- Proposed design improvements, read blue prints and specifications. Carried out after test inspections and measurement for materials and products - Responsibly monitored operations ensuring they met production standards
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Head Of Event ManagementImeche (Institute Of Mechanical Engineers) Student Chapter At Ist Apr 2015 - Jul 2016Institute Of Space Technology, Islamabad- Used Knowledge of KPIs and marketing techniques for event management- Set Goals for special events, conferences and technical workshops- Planned events from start to finish according to requirements, target audience and objectives- Came up with suggestions to enhance the event’s success- Led promotional activities for the events and successfully targeted potential sponsors- Prepared budgets and ensured adherence- Sourced and negotiated with vendors and suppliers- Was in charge of hiring personnel (Managerial Staff etc.)- Coordinated all operations- Supervised all staff (event coordinators, caterers etc.)- Inspected and approved all aspects before the day of the event- Ensured event is completed smoothly and stepped up to resolve any problems that might occur- Analyzed the event’s success and prepared reports
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Engineering InternSynthetic Products Enterprises Limited Jul 2015 - Aug 2015Kot Lakhpat, Lahore- Proficiently assisted in mold manufacturing procedures and plant maintenance procedures, reviewing technical data and illustrations- Acquired expertise in mold manufacturing including inspection of material, CNC machining and finishing- Efficiently assisted in investigation and identified causes of machinery malfunctioning and worked on resolving it.- Gained hands on experience of independent evaluation and deviation from standard procedures. Worked on mold testing and repairing
Ali Haider Skills
Ali Haider Education Details
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Institute Of Space Technology, IslamabadMechanical Engineering -
Madrassa Tul Binat Higher Secondary SchoolsPre-Engineering
Frequently Asked Questions about Ali Haider
What company does Ali Haider work for?
Ali Haider works for Rvr Energy Technology
What is Ali Haider's role at the current company?
Ali Haider's current role is Solutions Engineer.
What schools did Ali Haider attend?
Ali Haider attended Institute Of Space Technology, Islamabad, Madrassa Tul Binat Higher Secondary Schools.
What skills is Ali Haider known for?
Ali Haider has skills like Leadership, Mechanical Design And Analysis, Fluid And Thermal Systems, Manufacturing Processes, Mechanical Repair And Maintenance, Workflow Optimization, Project Planing, Ansys, Ptc Creo, Ptc Creo Parametric, Matlab, Team Management.
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Ali Haider
Actively Seeking Entry Level Opportunities In The Field Of It And Computer Science.Dublin -
Ali Haider
County Dublin, Ireland -
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