Muhammad Ali Javed Email & Phone Number

Lahore, Punjab, Pakistan

"New Product Introduction"Ensured adherence to all product manufacturing standards and procedures by all employees.Tracked Product Defective Rate (PDR) levels and conducted analysis of top market problems to drive improvements.Reviewed market data related to key product issues and implemented effective countermeasures.Proposed product and process improvements aimed at reducing production losses and ensuring First Time Right (FTR).Led Root Cause Analysis (RCA), Immediate Corrective Action (ICA), and Preventive Corrective Action (PCA) initiatives.Managed Engineering Change Orders (ECO) application processes.Collaborated with management in developing new quality control processes and procedures.Conducted training sessions to educate employees on quality control methods and techniques."MRU (Market Return Unit) Analysis"Conducted detailed tear-downs of faulty refrigerator units to identify root causes of failures, enhancing product understanding.Generated actionable insights from the assessment of returned units.Implemented corrective actions derived from findings to improve product quality and reliability.Developed preventive measures and design changes to reduce product returns and defects.

Gujranwala, Punjab, Pakistan

"Product Design & Development" +Product Development Road Map.+Product Design and development from idea generation to mass production.+Research, design and evaluate materials, assemblies, processes, and equipment.+Conducting Material Trials for alternate Sourcing or material change.+Document all phases of research and development.+Proposing a Cost Reduction Plan to increase profitability.+Manage to conduct market research and competitor analysis to identify market trends."Team Lead CAD"+Analyzing CAD solutions and recommending the necessary use of 2D / 3D elements accordingly.+Planning and executing mechanical designs using 3D CAD programs.+Performing computer simulations and experiments to virtually test and refine the designs.+Overseeing the development and manufacturing of physical prototypes for testing.+Documenting the design process, iterations, and test analytics.+Managing project timelines, resources, and budgets.+Preparing technical reports, design specifications documents, and operational manuals.+Provide technical support to CAD designers and ensured optimal work standards."Vendor Development"+Validating the design and life of different components.+Responsible for product quality assurance.+Managing supplier capacity issues and driving action plans.

Lahore, Punjab, Pakistan

"Key Responsibility / Achievements" +3D Modelling, Drafting & Prototyping. +Implement a whole documentation system for managing all (2D, 3D) CAD drawings.+Planning of material for trial production.+Preparing feasibilities and costing sheets of new projects.+Responsible for the design and development of the refrigerator. +Successfully launched 02 new series in the refrigerator. +Responsible for preparation of BOM and its implementation. +Conducting product trials and sharing with all concerned departments. "Production Refrigerator & Freezer"+Responsible for smooth routine production of Refrigerators and Freezers. +Root cause analysis (RCA) and troubleshooting.+Conducting time and motion study.+Designed layouts and production lines for Refrigerator and Freezer.+Ensuring lean manufacturing, 5S & Kaizen activities.

Lahore Punjab, Pakistan

"Research & Development (R&D) - Home Appliances"+Designed & Implemented 3 new series in deep Freezer.+Designed various parts of the glass door merchandiser.+Designed & Implemented new parts of the refrigerator.+Introduced a new door handle for the freezer."Production Line - Chest Freezers & Refrigerators"+Responsible for product quality assurance Operations at the production line.+Conducting trials of new models and components.+Validating the design and life of parts received from vendor development.