Development dry process battery calender and slit technology, optimize equipment performance, Development hydraulic control of multi roll calendering process, High speed web process with edge control technology.Vendor development, procurement, installation and commissioning ,validation dry process calender technology,calender roller development , selection of roller material, high performance coating development

Specialist in Reinforcements Calendering,Extrusion and Structural compounding

•Development, Improvement and Maintenance of rubber mixing/calendering processing. •Conduct DOE for development of new products and manufacturing processes. •Assist Tech Center for development, experimental and investigative projects regarding compound formulas, reinforcement material of new tire development.•Optimizes production processes by studying current operating conditions, quality, returns and historical data. Implements processing improvements with direction and supervision by Technical Management.•Provides support to purchase department by ordering required raw materials for upcoming trial, coordinate and schedule of trial material preparation, •Conduct/Assist in FTA investigations for non confirming material and make recommendations for countermeasures to prevent recurrence.•Ensures corporate standards are followed and issues temporary deviations when necessary,Follows 4M trials, involving changes to any production process, method, materials, or machine and documents results. •Participate in CFT for special project and provide technical expertise for continue improvement process,Conduct Technical and Statistical investigations on day to day quality problems.Achievements:•Double Filler Extrusion with existing setup of equipment.(President Award)(Increased filler production 50%, Reduce Waste and scrape 25%).•Installed NAGuiding System for Fabric Calender(Minimized Pair cord Condition, Increased fabric width 15mm, reduction in open splice scrape).•Nominated President Award 2012 for Historical low % of waste in Stock Prep Dept.•Qualification of Chafer Material for Production,Qualification PTU for Polyester Calendering.*Qualification of 2-Roll calender for Insert application. (Minimized material handling, reduced production cost and manpower).•Qualification of 2+3 Steel Cord. •Minimized ply wrinkles/Fold Scrape from 0.046% to 0.23% of total Production(President award)

•Hands-on knowledge of extrusion process, Maintained consistent operation of foam extrusion plant including set up, start up, monitor process and quality indicator.•Monitored and checked the quality of products and take part in quality improvement activities•Provided guidance and trained to manufacturing personnel and assisted in the troubleshooting and maintenance of equipment in a regulated manufacturing environment.•Prepared and maintained process logs, records and report relate to process and quality issue environment.•Developed of new product specification with help of process engineer and run on trial basis and send result to design center. •Worked closely with upstream and downstream team to improve overall process and reduced product cost.

•Developed technical specification of project, revision of Engineering drawings, prepared project schedule, statement of work and bill of material, Help out in reviewing supplier data to ensure manufacturing related requirements was met.•Assisted in purchasing of new equipment, provided technical support in installation, startup of equipment and training personnel.•Designed & Installed piping layout for tire curing process, utility upgraded, installed rotary and static equipment of plant such as Mixer, Mills, Extruder, Tire Curing presses, Boiler, cooling tower, feed water tank and piping system.• Developed and managed supplier for local development, price negotiation and feedback on development to Plant Manager, •Daily monitored and troubleshooting of the plant equipment & processes, provided feedback for corrective recommendation, Prepared Preventive maintenance activity, Annual Lubrication chart, shift schedule for operation team, reviewed the usage of inventory stock to minimize production cost and ensured routine/preventive maintenance was performed with cost and time constraints.

•Developed, implemented and maintained installation plans, Bills of Materials, work instructions and engineering drawing to define to manufacturing personal.•Inspected performance of machinery, equipment and tools to verify their efficiency, investigated and taken corrective action of problems and ensured product quality as per standard. •Developed and supervised PM program, plant shut down activities, Add spares for new/old equipment and monitor usages to add/remove from stock. •Hands-on role included shutdown planning and troubleshooting of equipment and machinery such as Rubber Mixer, Duplex/Triplex extrusion line (Hot/Cold), 4-Roll Calander, Mixing Mill, Speed Reducer, Conveyor Mechanism, Cooling Tower, Pumps, chilling unit, Heat exchanger, condensate recovery, process piping .•Developed of MOP for new equipment, machine checklist, maintained machine history, record and reports related to production and maintenance issued.•Recognized project and engineered improvements to reduce overall downtime & production costs of manufacturing facilities, Communicated with supplier & purchasing departments on any quality or supplier issues.Project Completed with Foreign client during expansion Phase of General Tire• Triplex Cold Feed Extrusion line (Troester Extrusion line, Germany)• Duplex Cold Feed Extrusion line (CNCC china)• F-270 Mixer& Mixing Mills (Farrel UK)• 65.5’’& 75’’ Dome type curing presses (Guillian china).• Designed and Installation of High /Low steam, hot/cold water, condensate piping and their Control for curing room.