Ali Samran

Ali Samran Email and Phone Number

Senior Maintenance Manager and Projects @ Roshan Packages Limited
Lahore, PK
Ali Samran's Location
Lahore District, Punjab, Pakistan, Pakistan
Ali Samran's Contact Details

Ali Samran personal email

About Ali Samran

- Led and managed maintenance, technical store, and reliability(RCM) teams, ensuring alignment with the organization goals and objectives.- Spearheaded initiatives to improve OEE from (45% to 69%) through reliability programs and techniques, aiming to propel the site toward world-class manufacturing status.- Orchestrated cost-effective strategies to oversee R&M and Operating Supply Spend, collaborating closely with the site Leadership Team and Finance Planning.- Ensured that all site assets underwent criticality assessments and integrated FMEA/RCM protocols to guarantee cost-effective maintenance requirements on critical equipment.- Impacting the overall maintenance cost per kg from (3.8 to 2.5).- Lead projects focused on Process waste reduction from (12% to 5%).- My experience in TPM has resulted in more reliable equipment and reduced up to 5% downtime.- Focused on maximizing equipment availability (up to 98%), particularly for business critical and EHS- critical assets, with a keen eye on minimizing Mean Time Between Failures (MTBF) and Mean Time to Repair (MTTR).- Enhanced maintenance task optimization through SAP, collaborating with the Maintenance Planner.

Ali Samran's Current Company Details
Roshan Packages Limited

Roshan Packages Limited

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Senior Maintenance Manager and Projects
Lahore, PK
Employees:
482
Ali Samran Work Experience Details
  • Roshan Packages Limited
    Senior Maintenance Manager And Projects
    Roshan Packages Limited
    Lahore, Pk
  • Dawn Foods Corp. Ltd.
    Engineering Manager
    Dawn Foods Corp. Ltd. Aug 2024 - Present
    • Achieve KPIs• Implement PM• Manufacturing (WCM) to enhance equipment reliability.• Manage Inventory• Control Budget• Ensure Compliance• Proficient in PLC troubleshooting, HMI, VFDs, pumps, gearboxes, pneumatics, hydraulics, and instrumentation; Glycol Chiller; Cooling Tower.Proficient in SAP, Excel, MS Project Management and PowerPoint.• Strong project management skills, with the ability to lead and engage a team. Liaise with OEMs, suppliers, vendors, and other stakeholders to secure timely support and resources for maintenance and technical needs
  • Roshan Packages Limited
    Senior Maintenance Manager & Projects
    Roshan Packages Limited May 2023 - Aug 2024
    Lahore, Punjab, Pakistan
    • Seasoned Senior Manager of Maintenance and Utilities with extensive experience in the corrugation industry.• Proven track record in optimizing operations, enhancing efficiency, and ensuring reliability.• Skilled in leading teams to implement strategic maintenance programs and streamline utility systems.• Expertise in overseeing machinery, equipment, facilities, and managing utilities like power, water, and HVAC systems.• Proficient in developing preventive maintenance plans and conducting routine inspections.• Strong analytical skills for data analysis, trend identification, and predictive maintenance techniques.• Collaborative leader adept at fostering cross-functional teamwork and stakeholder engagement.• Commitment to safety, continuous improvement, and empowering team members to excel.• Focus on sustainability and environmental stewardship through energy-efficient measures and waste reduction initiatives.
  • Roshan Packages Limited
    Maintenance Manager
    Roshan Packages Limited Oct 2021 - May 2023
    Lahore, Punjab, Pakistan
  • Roshan Packages Limited
    Deputy Manager Electrical
    Roshan Packages Limited Oct 2016 - Sep 2021
    Lahore, Pakistan
    • Direct, supervise, and participate in maintenance activities to improve productivity, yields, time utilization, and safety in production areas.• Contribute to yearly maintenance plans, issue monthly/weekly plans, and manage spare parts inventory within budget.• Liaise with suppliers and purchasing department to ensure availability of required parts and materials.• Implement and enhance preventive maintenance plans for BHS & Emba-170 machines.• Conduct detailed breakdown analysis using methodologies like Why Why Analysis and 3M, leading Kaizens and trainings for improvement.• Translate maintenance and inspection manuals for staff training, supporting TPM initiatives.• Maintain documentation including energy consumption reports, generator reports, and inspection checklists.• Hands-on experience with electrical instruments like PLCs (Siemens, AllenBradley, Delta), pneumatic instruments, and VFDs.• Experience in induction of B3 WAPDA connection, installation, and commissioning of Siemens HT panels and transformers.• Successfully implemented 5S in production areas and office environments.• Lead implementation of JH, QM, PM, and SHE pillars, driving improvements in safety, quality, and maintenance standards
  • Gourmet Foods & Beverages
    Assistant Manager Technical
    Gourmet Foods & Beverages Jul 2013 - Sep 2016
    Lahore
    •A keen performer in managing 5MW diesel generators (Perkins & Cummins), responsible for preventive and corrective maintenance, such as changing of oil, fuel and water separator filters, tappet adjustments.•Top end over hauling of three 1MW Perkins (4012 series) generators were completed under my supervision, which includes, calibration and grinding of injector nozzles, injector chrome and polish, Heads phasing, grinding , pressure testing, changing of injectors sleeves, inlet and exhaust valve grinding, changing of Head gas kit. Exhaust turbo repairing.•Hand on experience of installation of diesel consumption flow meters, which calculates per hour liter consumption, per hour generation (KWH), and generation (KWH) per liter.•Carried out maintenance of various electrical equipment for reducing downtime and enhancing operational effectiveness of equipment’s•Adept in managing errection & commissioning of power & distribution transformers, HT & LT (switch gears, circuit breakers and electrical control starters.•Activities involving resource planning, in process inspection, team building and coordination with internal/external departments.•Familiar with current Industry quality standards and have good working knowledge of engineering codes for installation and design standards.•Hands on experience to work on famous beverage brands KRONES, KOSME andEKTAM (Blow mold, Mixer, Filler, Labeler and shrink machines).•Trouble shooting and Installation of instrument equipment’s such as Actuators, Control valves, Positioners, proximity Sensors, Servo drive, heating module relay E7, E4, E5.•Calibration of many type pressure transmitter, control Valve, Pressure Switches, Pressure gauge, Deadweight tester.•Working experience on PLC ’s such as Allen Bradley, Siemens s7-300, Mitsubishi and Fatek.•Programming and parameters setting of HMI screen and PLC Controller Panel.
  • Pepsi Cola Lahore (Riaz Bottlers) Pvt Ltd
    Engineer Electrical
    Pepsi Cola Lahore (Riaz Bottlers) Pvt Ltd May 2012 - Jun 2013
    Lahore
    Technical Qualities: I have an experience of extension of load from 3MW to 4MW and complete erection of H.T and L.T, good understanding of electrical drawings, planning of projects, erection & maintenance. Both practical as well as theoretical knowledge of different electrical/Instruments. Worked in Pepsi as trainee electrical engineer in production department. I control Shift activities and make plan for different tasks. I deal all matters which are related to electrical department. Breakdown maintenance and continuous improvement activities of electrical power equipment (H.T, L.T), Motors up to 375 KW, ACB/VCB, HT/LT Panels, Switchgears, Lighting Systems. I control 1750KVA, 1275KVA diesel genset and have knowledge about 800 KVA and 300KVA UPS. I have made reports of major overhauling of diesel genset. Installation of RGB LINE 30000Bottles/H: Installed and maintained electrical and electronic control systems and solid state equipment. Provided technical leadership and monitoring of product development process working with mechanical engineers. Regular analyzing of organizations electrical load consumption with ratios and analysis Planning & scheduling assignments to achieve pre-set goals within time parameters. Formulating long term/short term strategic plans to enhance operations. I have controlled all shift activities and made reports like wapda Bill analysis reports, diesel consumption reports.
  • Rustam Towel Pvt Limited
    Trainee Engineer
    Rustam Towel Pvt Limited Apr 2010 - Apr 2012
    Lahore
    Direct and co-ordinate all electro-mechanical installation, servicing, repair and maintenance. Procure and ensure adequate availability of materials & spares for all maintenance work. Carried out disciplinary actions, Scheduled and planned maintenance to ensure continuous operations and eliminate downtime. Commissioning new equipment and train operators how to use. Troubleshoot equipment failures and provides solutions to prevent recurrence. Develop and implement maintenance processes and procedures. Prepare monthly progress reports and other documentation.

Ali Samran Skills

Power Distribution Electronic Circuit Design Control Project Planning Engineering Testing Matlab Teamwork Ms Project Team Management C Automation Team Leadership C++ Time Management Microcontrollers Scada Microsoft Excel Power Systems Analysis Project Management Multisim Microsoft Office Electrical Engineering Management Plc Commissioning Transformer Troubleshooting Inspection Powerpoint Generators Autocad Electronics Instrumentation Switchgear Maintenance And Repair Electrical Wiring High Voltage Project Engineering Procurement Chinese Language Corrugated Packaging Machinery Mosca Bhs Corrugation Corrective And Preventive Action Condition Monitoring Condition Based Maintenance Root Cause Analysis

Ali Samran Education Details

Frequently Asked Questions about Ali Samran

What company does Ali Samran work for?

Ali Samran works for Roshan Packages Limited

What is Ali Samran's role at the current company?

Ali Samran's current role is Senior Maintenance Manager and Projects.

What is Ali Samran's email address?

Ali Samran's email address is al****@****ail.com

What schools did Ali Samran attend?

Ali Samran attended Pakistan Institute Of Management (Pim), University Of The Punjab, University Of The Punjab, Lahore, Army Public School & College System.

What are some of Ali Samran's interests?

Ali Samran has interest in Social Services, Children, Civil Rights And Social Action, Education, Science And Technology, Disaster And Humanitarian Relief, Human Rights, Animal Welfare, Arts And Culture, Health.

What skills is Ali Samran known for?

Ali Samran has skills like Power Distribution, Electronic Circuit Design, Control, Project Planning, Engineering, Testing, Matlab, Teamwork, Ms Project, Team Management, C, Automation.

Who are Ali Samran's colleagues?

Ali Samran's colleagues are Roshan Kumar, Rashid Jatt, Talha Gujjer, Muhammad Imran, Zia Ur Rehman Toor, Shahid Khan, Zeeshan Ahmed.

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