Ali Elmas

Ali Elmas Email and Phone Number

Expert Production Engineer @ Bosch Türkiye
Bursa, Turkey
Ali Elmas's Location
Bursa, Türkiye, Turkey
Ali Elmas's Contact Details

Ali Elmas personal email

n/a
About Ali Elmas

A team player with a passion for mechanics, electronics and software in the manufacturing sector. He's both a self-taught and a master's degree engineer with 6 years production experience.

Ali Elmas's Current Company Details
Bosch Türkiye

Bosch Türkiye

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Expert Production Engineer
Bursa, Turkey
Ali Elmas Work Experience Details
  • Bosch Türkiye
    Expert Production Engineer
    Bosch Türkiye
    Bursa, Turkey
  • Bosch Türkiye
    Senior Production Engineer
    Bosch Türkiye May 2022 - Present
    Bursa, Türkiye
    • Ramp-up team leader responsible for new coming assembly lines.• Commissioning of new established lines for serial production of gasoline injectors by collaboration with machine supplier• Solving all the technical problems during the commissioning of the line and achieving the 90% OEE target within 3 months.• Performing the capabilities of all process (machine & measurement systems)• Assembly method development by using BPS methodology tools such as jidoka/poka-yoke… Show more • Ramp-up team leader responsible for new coming assembly lines.• Commissioning of new established lines for serial production of gasoline injectors by collaboration with machine supplier• Solving all the technical problems during the commissioning of the line and achieving the 90% OEE target within 3 months.• Performing the capabilities of all process (machine & measurement systems)• Assembly method development by using BPS methodology tools such as jidoka/poka-yoke etc.• Apparatus, fixture, gripper design via 3D or 2D CAD programs and modelling for trials on 3D printer.• Conducting to cycle time reduction projects• Data analysis for predictive approach • Being a part of the digitalization projects and provide necessary inputs Show less
  • Bosch Türkiye
    Production Engineer
    Bosch Türkiye Jun 2020 - May 2022
    Bursa, Türkiye
    • Responsible engineer for assembly lines with highly automated equipment technologies such as laser welding, robots, pressing systems, vision systems and feeding systems.• Leading and supporting continuous improvement projects (CIP) and process improvement activities.• Responsible for serial production problems; finding the root cause and taking permanent measures.• Monitoring production trends by using SPC tools (Cp, Cpk)• Expert team member of IPN (International Production… Show more • Responsible engineer for assembly lines with highly automated equipment technologies such as laser welding, robots, pressing systems, vision systems and feeding systems.• Leading and supporting continuous improvement projects (CIP) and process improvement activities.• Responsible for serial production problems; finding the root cause and taking permanent measures.• Monitoring production trends by using SPC tools (Cp, Cpk)• Expert team member of IPN (International Production Network – Germany, Turkey, USA and China ) for assembly stations. • Management of the necessary budget for the needs of the lines and long term investment.• Manage the Key Performance Indicators (KPIs) such as OEE, Internal Defect Cost (IDC) and Additional Defect Cost (ADC).• Preparing production documentation such as working instructions, TPM plans and Control Plan (CP). Show less
  • Dönmez Debriyaj Sanayi Ve Ticaret A.Ş.
    Process Engineer
    Dönmez Debriyaj Sanayi Ve Ticaret A.Ş. Aug 2017 - Jun 2020
    - Responsibility for the assembly lines department- Leading 3 shift menager 3 team leader and 43 operators- Process development in heat treatment, machining and assembly departments- Finding process-based solutions for customer complaints- Solving process based quality problems with various problem solving disciplines such as 8D, 5Why, Fishbone e.t.c.- Supporting the continuous improvement activities- Error proof activities (Poke-Yoke)- To make automation and… Show more - Responsibility for the assembly lines department- Leading 3 shift menager 3 team leader and 43 operators- Process development in heat treatment, machining and assembly departments- Finding process-based solutions for customer complaints- Solving process based quality problems with various problem solving disciplines such as 8D, 5Why, Fishbone e.t.c.- Supporting the continuous improvement activities- Error proof activities (Poke-Yoke)- To make automation and semi-automation production works- Following up technical developments Show less
  • Dönmez Debriyaj Sanayi Ve Ticaret A.Ş.
    Process & Method Engineer
    Dönmez Debriyaj Sanayi Ve Ticaret A.Ş. Oct 2016 - Aug 2017
    İzmir, Türkiye
    - Design of the new plant lay-out in 2D and 3D- Prepare Synoptic charts and VSM diagrams- Implementing and follow up of lean manufacturing activities such as Kaizen, 5S and SMED- Developing & implementing plans to improve quality, efficiency and to reducing the costs
  • Zf Lemforder
    Engineer Internship
    Zf Lemforder Jun 2014 - Aug 2014
    İzmir, Türkiye
  • Cevher Jant Sanayi A.Ş.
    Engineer Internship
    Cevher Jant Sanayi A.Ş. Jun 2013 - Aug 2013
    İzmir, Türkiye
  • Cevher Döküm San. A.Ş.
    Student Internship
    Cevher Döküm San. A.Ş. Jun 2009 - Aug 2009
    İzmir, Türkiye

Ali Elmas Skills

Materials Science Mechanical Engineering Solidworks Catia Mastercam Solidcam Microsoft Office Engineering Manufacturing Autocad Production Production Methods 5s Deform Pic Programming Robotics Mobile Robotics

Ali Elmas Education Details

Frequently Asked Questions about Ali Elmas

What company does Ali Elmas work for?

Ali Elmas works for Bosch Türkiye

What is Ali Elmas's role at the current company?

Ali Elmas's current role is Expert Production Engineer.

What is Ali Elmas's email address?

Ali Elmas's email address is ali.elmas@zf.com

What schools did Ali Elmas attend?

Ali Elmas attended Celal Bayar University, Karabük University.

What are some of Ali Elmas's interests?

Ali Elmas has interest in Science And Technology, Education.

What skills is Ali Elmas known for?

Ali Elmas has skills like Materials Science, Mechanical Engineering, Solidworks, Catia, Mastercam, Solidcam, Microsoft Office, Engineering, Manufacturing, Autocad, Production, Production Methods.

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