building the molding shop and charge the molding shop operation .Implement Ts16949 and ISO13485. Company products including medical products，food package，automotive products and valve products etc

Company summary: Xinbao is Shenzhen stock market quoted company. There are over 1000 molding machines and six manufacture groups. The manpower is over 30 thousands. The main products involves coffeemaker, bread maker, electrical oven, sandwich maker ,toaster, induction cooker, fryer, agitator, eggbeater, electrical iron, water purification machine ,juicer ,water kettle, fresh air machine , dust collector , personal care products，articles for babies，and cooking products etc. Xinbao trademark is “donlim”. The other main customers involves Jar den, Applica, HB, Wal-Mart, Carrefour, Tesco, Electrolux, Philips, Panasonic, Siemens, De’longhi, Kenwood, Morphy, Richards, SEB etc.Position: plant managerResponsibilities2015-2017.July build 9th molding plant 20molding machines at the100000class clean room，over 100 general molding machines and machine tonnage from 90tons to 450tons) and responsible for new molding plant operation management. Charge molding production department, PMC department, engineering department, quality department, facility department, tool department and HR department to finish the company financial targeCooperate with Keqiang intelligent control System Company to design and carry out molding monitor and control management software at the new molding plant. The software functions involves automatically arrange production plan, production plan automatically distributed to the molding machine, monitor the production plan finished progress, monitor the molding machine running status, monitor the mold setup, parameter setting and first sample confirming efficiency , facility management, tool management, quality management, material management etc.2017 August - now, build 12th molding plant and running this plant, over 100 General injection molding machines ,the responsibility is the same above.

Company summary: WIK is Germany Company. There are 260 molding machines and 35 assembly lines. The manpower is over five thousands. The main products are coffee machines, hair dryer, tea machines, and water and milk kettles, personal care products and cooking products etc. The main customers involve Nestle, Siemens, Bosch, Braun, Flextronics, espresso etc.Responsibilities Charge C molding shop operation, lead and coach C molding shop team to improve output, efficiency, cost, quality, safety etc.  Cooperate with tool room to improve the mold status. Cooperate with quality team and technical team to improve quality issues. Cooperate with PMC team to finish production plan. Cooperate with assembly line team to fix diversity quality issues to keep assembly smooth running. Implement lean manufacturing and scientific molding to reduce molding shop cost. Training supervisors, technician and operator’s quality, 5s and safety mindset, increase their capability. Regular Audit molding shop 5s, system files, safety issues, and take actions to improve the problem.

ResponsibilitiesCharge molding department operationSix teams are followed; Work with IE team to optimize the cycle time and reduce manpower by using IE tool, and monitor RTC (rapid tool change) and FAI success rate. Implementing lean manufacture projects . Work with Mold trial team try the mold by using scientific molding methods. Support medical project process validation such as DQ, IQ, OQ, PQ. Prepare trial report for mold modified reference and give a suggestion for further improving the mold issues. Qualify the mold and provide technical support for new projects and improve existing molds’ running status. Work with Project engineer team to transfer new project to mass production, prepare fixture, facility, tool and process as well as train operators. Ensure process ready in production during NPI phase. Improve existing project to find improvement chance.  Work with automation team to improve the efficiency by using more fixtures, tools and robots to replace manpower. Training new facility operation. Monitor manufacturing safety. Work with supervisors’ team to develop and maintain work schedules that support 100% on-time delivery, improve quality levels ,maintain good 5s , ensure all personal adhere to all safety guidelines. Ensure that all manufacturing area personal are thoroughly trained and certified . Work with material plan team to arrange the production schedule, supervise and coordinate logistic management to expedite material flow. Maintain material continuity of supply. Have clearly label traceability . Correctly record the production progress to monitor delivery, yield and efficiency status. Achieve 100% on time delivery. Arrange internal weekly audit to find improved chance. Build up weekly meeting to review the ongoing performance . Implement systematic training program to lead, coach and develop the production team to fit business requirement.  Recruit and maintain a high –caliber staff .

Responsibilities Assist production manager to handle the daily technical issues. Lead the molding engineers’ team focus on the operations activities to meet safety, quality, and cost and delivery requirement and fully achieve all deployed goals.Four teams were managed, they are follows; Work with IE team to optimize the cycle time and reduce manpower to save the machine and manpower cost by using IE tool, and monitor RTC (rapid tool change) and FAI success rate. Implementing lean manufactures projects and submits cost reduction monthly report to top management review. Work with Mold trial team how to try the mold by using scientific molding method. Especially support medical project process validation such as Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ). Prepare the mold trial report for mold modified reference and give a suggestion for further improving the mold issues. Qualify the mold at tool plant and provide technical support for new projects and continually improve existing molds’ running status. Work with Project engineer team to smoothly and successfully transfer new project to mass production, prepare fixture, facility, tool and process as well as train operators. Set up production control procedure to ensure process ready in production during NPI phase. Improve existing project to find improvement chance. Improve existing project status. Work with automation team to improve the efficiency by using more fixtures, tools and robots to replace manpower to save operators, especially how to monitor tool and manpower safety. Training new facility operation. Monitor manufacturing safety.

1998/07~2000/07 Nypro plastics &metal products Shenzhen Co., LtdPosition: senior engineer1996/04~1998/07 Nypro plastics &metal products Shenzhen Co., Ltd Position: Project engineer Responsibilities Provided the product quotation of new products to customer. Follow the assigned project schedule and prepare the project information such as machine specifications, plant capital requirements, project timelines, and production launch etc... Build the project team to follow the project progress. Lead weekly project review meeting, drive and lead project team to ensure the project progress. Update the project schedule and project progress to team members. Arrange and lead mold trial, painting trial and assembly trial, prepare all information and the sample to customer to get approval. With team members to review the trial result and customer feedback to drive and lead team for root cause analysis and corrective action. Assess the process capability to ensure the product can start mass production smoothly according to project schedule. Communicated with customer to define the acceptable standard (appearance, function: test specification discussion), together with QE train and certify the line operator and inspector. Maintain quality through all processes; reacts to quality issues and responds with corrective actions. Utilizes lean concepts to drive process improvements.

Responsibilities: Input on product design, developing manufacturing processes. Estimate cost and budgets for new projects and continual improved project. Quickly and efficiently ensure assembly fixtures, manufacturing equipment, and processes are in place for initial product production  Training the affected personnel for new projects on requirements. Prepare written reports and instructions as required. Continually focus on cost reduction of all products. Review and seek cost reduction on existing products.  Follow mold trial and qualification. Design assembly layout and process Prepare assembly fixtures, tool etc., and train line leader and operators. Arrange new product assembly trial to improve toy assembly issues. Analyze the existing assembly line balance to improve assembly line efficiency Solve all assembly issue such as material incoming issues, plastic parts molding issue etc.

Responsibilities: Work with department head, analyzes production specifications and plant capacity data, and determine manufacturing processes, tools, and human resource requirement; Work with relevant department head, plan each department task according to previously established manufacturing sequences and lead times; Work with production supervisors to monitor status of assigned projects and to resolve problems affecting production schedules; Create monthly production schedule based on customer releases inventory goals; Supervise and coordinate flow of material, parts, and assemblies within or between departments; Track and expedite materials to maintain continuity of supply; Expedites operations that delay schedules and alters schedules to meet unforeseen conditions; New program launch involvement; Monitor delivery schedule to achieve 100% on time delivery.