Director Of Support Operations
Manassas, Va, Us
First-tier manufacturing supplier of major assemblies, tooling, and components for Global Hawk RQ-4 UAV, E-2C, E-2D, F-14, EA-6B, MH-60R, CH-53K, and other aircraft to Northrop, Sikorsky, and other prime contractors; (~$40M revenue; ~40% CAGR)Led management team (4 direct reports) over production control, scheduling, tooling manufacturing, purchasing, engineering configuration management, MRB, and inventory control departments; Led development and implementation of enterprise IT systems and databases• Established near-real-time shop floor production job status and prioritization system• Improved inventory accuracy from ~18% to ~100%• Significantly reduced material shortages to <5% through MRP planning• Established ERP production scheduling capabilities and IMS reporting• Successfully led re-implementation of Visual Manufacturing ERP system (expert in SQL and VBA)• Developed and implemented ERP-integrated database applications: configuration management, document control, engineering task orders, management dashboards, supply chain web portal• Led implementation of multi-site paperless Integrated Digital Environment (CATIA, ENOVIA PLM)• Key role in establishing quality assurance system and metrics to minimize scrap and rework costs• Key role in Lean Kaizen events, Hoshin strategic planning, and performance metrics development• Designed, developed, and implemented CoMan2 configuration management system• Reformed and improved NC programming file control and Tooling Order processes• Developed and administered employee training; Established shop floor auditing process• Contributor to major bid and proposal (B&P) efforts