Amal Vijayan Email & Phone Number

Bengaluru, Ka, In

Bengaluru, Karnataka, India

Design and development of Automotive connectors for Mercedes Benz

Kochi, Kerala, India

Kochi, Kerala, India

▪ Involved in new product design within the full product development cycle: from customer RFQ’s.(Request For Quotes) to SOP (Start of Production)▪ Propose concepts, manufacturing processes, and product costing for RFQ’s▪ Carry out the design of prototype parts, CAD models, and drawings. Follow up of rapid prototypingand pilot manufacturing▪ Active participation in design FMEA, process FMEA and process and tool design reviews▪ Technical interface with the customer▪ Technical interface for the internal and/or external tool manufacturing sites (suppliers)▪ Execution of the product design technical documents (models, drawings, specifications, …) neededforprototyping & mass production manufacturing tools launch▪ Coordination with labs to ensure product testing and design validation testing▪ Support the PPAP submission process.▪ Extensive use of collaboration to ensure project alignment with goals: interact with Sales & Marketing,Quality Engineering, Tooling, Manufacturing, Purchasing, Accounting, Test& Validation Lab, etc.▪ Responsible for interacting with global manufacturing plants, review FAIR and provide disposition.▪ Responsible for working on CAD tools like PTC CREO, SOLIDWORKS, PLM & Engineering changetools : Windchill, ERP tools : QAD▪ Expertise in GD&T and Statistical Tolerance Analysis▪ To become a domain expert in the area of metals and plastics used in the product.▪ Responsible for design changes (ECR's and ECN's).

Kochi, Kerala, India

Kochi, Kerala, India

▪ Define or build 3d models that will be consistent relative to mold/plastic constrains, clash or clearance with other components or mechanical constraints▪ Defining 2D drawings, consistent regarding drawing rules or layouts or functional tolerance▪ Meeting with clients to establish the design brief, including the concept, performance and production criteria▪ Working on ideas as part of a team and designing concepts using CAD▪ Sketching initial design ideas▪ Identifying the suitability and availability of materials▪ Following and promoting quality procedures▪ Responsible of lead time or costs of his tasks by respecting projects milestones or deadlines

Kottayam Area, India

M/s Kondody Autocraft Pvt Ltd is the largest bus body builder in Kerala and the first CIRT Accredited Bus Body Builder in Kerala Equipped to deliver at least 700 buses a year. The company is AIS 052 Type 1 Approved.Duties and Responsibilities:▪ Well versed with Structural drawings and Calculation of BOM for Passenger as well as Luxury Buses. ▪ Expert in creating detailed mechanical drawings for piece parts and assemblies from Pro-E/ AutoCAD models.▪ Developed new structural design modifications which speeded up 20% the production process.▪ Decreased the costs of parts and parts manufacturing by implementing efficient development processes and innovative design options.▪ Sectional and detailed drawings of structural members of Bus Body design.▪ Knowledge on dimensional and component details of BS-III Chassis(Ashok Leyland, TATA, Eicher etc)▪ Knowledge on AIS 052 standards as amended from time to time.▪ Familiar on AIS 012,AIS 020,AIS 023,AIS 046 etc▪ Deals with Arc, MIG welding processes.▪ Familiar with sheet bending & cutting, painting as per JIS D0202.▪ Familiar with Type Approval and Conformity of Production (COP) procedures of Automotives and related components.▪ Responsible for implementing design modifications in order to reduce the overall weight thereby to improve overall efficiency of Bus Bodies.▪ Familiar on preparation of 2D drawings for following tests as per AIS 052 Stability Test ▪ Window Retention Test as per IS 13944 ▪ Centre of Gravity measurement Test ▪ Wiping Test as per IS 15802 for M3 category ▪ Rear Under run Protective Device IS 14812 ▪ Side Under run Protective Device IS 14682

Aluva, Kerala

Design and Analysis of Bus Body BulidingMaintenance of Engine Components