Amit Kumar Email & Phone Number

Gurugram, Hr, In

Gurgaon, India

JTEKT Corporation, is the market leader in Japan and in the recent past announced a merger with Toyota Machine Works. Post this merger, JTEKT will become the world's largest steering systems manufacturer. The company also has a technical collaboration with Mando Corporation, Korea. As part of Sona Koyo Steering Systems Ltd's (SKSSL) globalization strategy, the company has acquired a position in Fuji Autotech France, SAS, the 4th largest steering system supplier in Europe. Via Fuji Autotech, The… Show more JTEKT Corporation, is the market leader in Japan and in the recent past announced a merger with Toyota Machine Works. Post this merger, JTEKT will become the world's largest steering systems manufacturer. The company also has a technical collaboration with Mando Corporation, Korea. As part of Sona Koyo Steering Systems Ltd's (SKSSL) globalization strategy, the company has acquired a position in Fuji Autotech France, SAS, the 4th largest steering system supplier in Europe. Via Fuji Autotech, The Sona Group footprint extends to Eastern Europe and South America.KEY RESULT AREAS:-Process Design & Setup through Process Flow Chart.Line balancing through time-motion study.Involved in Cross Functional Team for Assessing Failure Modes for the New & Existing Products through PFMEA.Process Parameters Setting through Design of Experiments.Finalization of Special Characteristics, Characteristics Matrix, Checking Aids & Poke-Yoke List.Preparing & Finalization of Control Plan for Pre Launch & Production Stage. Preparing List of New Standard Tools & Gauging/Instruments as Per Control Plan.Preparing List of New Special Tools & Gauges as per Control Plan.Effective execution of PPAP activity for New Products being a part of APQP Team.Ensuring preparation & Display of Work Instructions, M/C Setup Instructions, Rework Instructions, Rework Flow Chart & Visual Aids. Amendment in PPAP Documents as per ECN & Positive PCR (With PCN). Show less

Gurgaon, India

KEY RESULT AREAS:- Handled purchase and installation of equipment. Planned, organized, maintained and commissioned production lines. Capacity Planning for existing and new models. Plan for Shop floor & Line layout. Incorporated new processes and methods, improved exiting operations. Developing & Modifying Process and Reduce Cycle Time for best utilization of Machines & Improvement in OEE Waste Elimination ( Muda ,Mura & Muri )  Low Cost… Show more KEY RESULT AREAS:- Handled purchase and installation of equipment. Planned, organized, maintained and commissioned production lines. Capacity Planning for existing and new models. Plan for Shop floor & Line layout. Incorporated new processes and methods, improved exiting operations. Developing & Modifying Process and Reduce Cycle Time for best utilization of Machines & Improvement in OEE Waste Elimination ( Muda ,Mura & Muri )  Low Cost Automation Process Design & Setup through Process Flow Chart. Line balancing through time-motion study. Involved in Cross Functional Team for Assessing Failure Modes for the New & Existing Products through PFMEA. Process Parameters Setting through Design of Experiments. Finalization of Special Characteristics, Characteristics Matrix, Checking Aids & Poke-Yoke List. Preparing & Finalization of Control Plan for Pre Launch & Production Stage.  Effective execution of PPAP activity for New Products being a part of APQP Team. Amendment in PPAP Documents as per ECN & Positive PCR (With PCN).RESPONSIBILITIES:- Verify each process set up approval & records to be maintained in process inspection report as per set up approval method. Petrol inspection of process according to Control Plan. Capital expenditure against budgeted cash-flow Investment / unit of capacity created Record daily process rejection in daily check sheet & line rejection sheet.  Planning and coordinating for conducting Time and Method studies. To conduct SPC study for detection & prevention of process.  Dimensional inspection during In- Process & Pre Dispatch stage using instruments & various equipments like Profile Projector, Height Gauge, vernier, micrometer and coat gauge. To maintain the non-conforming lots and monitoring corrective actions. CNC Programming, Process Control, Projects & Development, ISO / TS-16949 Doc. Show less

3.0 YEAR)Department: Process & Development

 Process Design & Setup through Process Flow Chart. Line balancing through time-motion study. Involved in Cross Functional Team for Assessing Failure Modes for the New & Existing Products through PFMEA. Process Parameters Setting through Design of Experiments. Finalization of Special Characteristics, Characteristics Matrix, Checking Aids & Poke-Yoke List. Preparing & Finalization of Control Plan for Pre Launch & Production Stage.  Preparing List of New Standard… Show more  Process Design & Setup through Process Flow Chart. Line balancing through time-motion study. Involved in Cross Functional Team for Assessing Failure Modes for the New & Existing Products through PFMEA. Process Parameters Setting through Design of Experiments. Finalization of Special Characteristics, Characteristics Matrix, Checking Aids & Poke-Yoke List. Preparing & Finalization of Control Plan for Pre Launch & Production Stage.  Preparing List of New Standard Tools & Gauging/Instruments as Per Control Plan. Preparing List of New Special Tools & Gauges as per Control Plan. Effective execution of PPAP activity for New Products being a part of APQP Team. Ensuring preparation & Display of Work Instructions, M/C Setup Instructions, Rework Instructions, Rework Flow Chart & Visual Aids.  Amendment in PPAP Documents as per ECN & Positive PCR (With PCN). Show less

 Process Design & Setup through Process Flow Chart. Line balancing through time-motion study. Involved in Cross Functional Team for Assessing Failure Modes for the New & Existing Products through PFMEA. Process Parameters Setting through Design of Experiments. Finalization of Special Characteristics, Characteristics Matrix, Checking Aids & Poke-Yoke List. Preparing & Finalization of Control Plan for Pre Launch & Production Stage.  Preparing List of New Standard… Show more  Process Design & Setup through Process Flow Chart. Line balancing through time-motion study. Involved in Cross Functional Team for Assessing Failure Modes for the New & Existing Products through PFMEA. Process Parameters Setting through Design of Experiments. Finalization of Special Characteristics, Characteristics Matrix, Checking Aids & Poke-Yoke List. Preparing & Finalization of Control Plan for Pre Launch & Production Stage.  Preparing List of New Standard Tools & Gauging/Instruments as Per Control Plan. Preparing List of New Special Tools & Gauges as per Control Plan. Effective execution of PPAP activity for New Products being a part of APQP Team. Ensuring preparation & Display of Work Instructions, M/C Setup Instructions, Rework Instructions, Rework Flow Chart & Visual Aids.  Amendment in PPAP Documents as per ECN & Positive PCR (With PCN). Show less

 Process Design & Setup through Process Flow Chart. Line balancing through time-motion study. Involved in Cross Functional Team for Assessing Failure Modes for the New & Existing Products through PFMEA. Process Parameters Setting through Design of Experiments. Finalization of Special Characteristics, Characteristics Matrix, Checking Aids & Poke-Yoke List. Preparing & Finalization of Control Plan for Pre Launch & Production Stage.  Preparing List of New Standard… Show more  Process Design & Setup through Process Flow Chart. Line balancing through time-motion study. Involved in Cross Functional Team for Assessing Failure Modes for the New & Existing Products through PFMEA. Process Parameters Setting through Design of Experiments. Finalization of Special Characteristics, Characteristics Matrix, Checking Aids & Poke-Yoke List. Preparing & Finalization of Control Plan for Pre Launch & Production Stage.  Preparing List of New Standard Tools & Gauging/Instruments as Per Control Plan. Preparing List of New Special Tools & Gauges as per Control Plan. Effective execution of PPAP activity for New Products being a part of APQP Team. Ensuring preparation & Display of Work Instructions, M/C Setup Instructions, Rework Instructions, Rework Flow Chart & Visual Aids.  Amendment in PPAP Documents as per ECN & Positive PCR (With PCN). Show less

3.5 YEAR)Department: Process & Development; Co. Details : The company is sister concern of Subros Ltd. the company is major ancillary unit forMaruti Udyog Ltd. supplying Auto Air conditioner for Maruti Automotives.Having Three Dedicated Lines for Manufacturing1) Tube Connector Line (CNC Machining),2) Hose Connector (Pipe Bending & Assembly Line) &3) Rotor (CNC Machining).Master Engineering

Co. Details : Manufacture Gauge & Fixture On CNC.KEY RESULT AREAS:-Verify each process set up approval & records to be maintained in process inspection report as per set up approval method.Petrol inspection of process according to Control Plan.Record daily process rejection in daily check sheet & line rejection sheet. To conduct SPC study for detection & prevention of process. Process improvement through Statistical Process Control using various QC… Show more Co. Details : Manufacture Gauge & Fixture On CNC.KEY RESULT AREAS:-Verify each process set up approval & records to be maintained in process inspection report as per set up approval method.Petrol inspection of process according to Control Plan.Record daily process rejection in daily check sheet & line rejection sheet. To conduct SPC study for detection & prevention of process. Process improvement through Statistical Process Control using various QC tools like Pareto diagrams, X & R bar charts, Seven-step problem solving technique etc. & other management techniques.Dimensional inspection during In- Process & Pre Dispatch stage using instruments & various equipments like Profile Projector, Height Gauge, vernier, micrometer and coat gauge.To maintain the non-conforming lots and monitoring corrective actions.CNC Programming, Process Control, Projects & Development, ISO / TS-16949 Documentation Show less

Btech, Mechanical Engineering

Diploma, Mechanical Engineering

Diploma; S.B.T.E Ranchi; B.E, Mechanical; 2003; Mechanical In 2010

BITS Pilani.(Part Time) Course: Pursuing PGDBA from Symbiosis, Pune.