Primarily Responsible for Reliability Performance of P2O5 Phosphate beneficiation equipment such as Plate feeder, Vibrating screens, Impact and Cone crushers, Conveyors, Grinding Mills, Cyclones, Thickeners, Floatation cells, Conditioners, Pumps, Belt filters, Dryers etc.  Reliability study reporting and Proposing Technical Recommendations Bad Actors Identification and elimination. Asset Criticality Analysis and Review & Update RCM Monitoring Reliability… Show more Primarily Responsible for Reliability Performance of P2O5 Phosphate beneficiation equipment such as Plate feeder, Vibrating screens, Impact and Cone crushers, Conveyors, Grinding Mills, Cyclones, Thickeners, Floatation cells, Conditioners, Pumps, Belt filters, Dryers etc.  Reliability study reporting and Proposing Technical Recommendations Bad Actors Identification and elimination. Asset Criticality Analysis and Review & Update RCM Monitoring Reliability Factors Maintenance Support in improving Maintenance Quality Follow-Up Corrective Actions based on Condition Monitoring Management of Change (MOC) and Risk Assessment for modifications Show less

Primarily Responsible for maintenance of Copper Beneficiation plant (DMS & HMS) equipmentSuch as Jaw Crushers, Vibro feeders, Screens, Scrubbers, Conveyors, Cone crushers, DieselGenerators etc. Implementation of Preventive and Predictive Maintenance strategies. Budgeting R&M Spares, CAPEX&SRE & Inventory control. Optimization of Maintenance Cost.

Key Responsibilities:Primarily Responsible for maintenance and spare parts planning & inventory management of2.7mtpa Zinc-Lead mineral processing plant equipment's in Mill, Zawar Mines. Responsible for implementation of Preventive and Predictive Maintenance strategies forcrushers, vibrating screens, reciprocating feeders, conveyors, mills, cyclones, filters toensure Plant reliability. Crushing Project - Installation & Commissioning Support Timely Procurement… Show more Key Responsibilities:Primarily Responsible for maintenance and spare parts planning & inventory management of2.7mtpa Zinc-Lead mineral processing plant equipment's in Mill, Zawar Mines. Responsible for implementation of Preventive and Predictive Maintenance strategies forcrushers, vibrating screens, reciprocating feeders, conveyors, mills, cyclones, filters toensure Plant reliability. Crushing Project - Installation & Commissioning Support Timely Procurement of Spares for newly commissioned 1.4mtpa beneficiation plant. Budgeting R&M Spares, CAPEX&SRE, Inventory Management, Vendor Development, R&MCost Reduction. Driving CAPEX improvement projects. Maintenance & trouble shooting of crushing plant equipment such as cone crushers,vibrating screens, reciprocating feeders, conveyors & dust extraction systems. Establishing Service Contracts for O&M and AMC for critical equipment by OEM Condition Monitoring of Critical equipment and oil analysis. Implementing 5S concepts & Asset Optimization themes Improving Conveyor’s reliability in terms of OEE AND SAFETY as a Conveyor Champion tothe whole Business Unit. Conducting Conveyor Audits Contract Performance Management & HSE compliance. Zero spillage of oil, installation of oil dispensing systems and secondary/spill containment.Projects Handled:Reduction of Spillage of ore transfer belt conveyors.Auto generation of Preventive Maintenance Orders through SAP-PMAMC for O&M of new plant with capacity of 2.7mtpa ore treatment plant Show less

Key Responsibilities:Primarily responsible for Operations and Maintenance process excellence through AssetOptimization frame work in consultation with PwC.  Improvement in A.O. Score from 52% to 75% Enhance production by Debottlenecking and addition of infrastructure to reduce MTTR Set Key Performance Indicators, Analyze trends of KPI to meet production targets Reliability Centered Maintenance to reduce maintenance cost through increasedPredictive… Show more Key Responsibilities:Primarily responsible for Operations and Maintenance process excellence through AssetOptimization frame work in consultation with PwC.  Improvement in A.O. Score from 52% to 75% Enhance production by Debottlenecking and addition of infrastructure to reduce MTTR Set Key Performance Indicators, Analyze trends of KPI to meet production targets Reliability Centered Maintenance to reduce maintenance cost through increasedPredictive maintenance. Structured Root Cause Analysis of major failures and countermeasure formulation. Formulation of Standard Maintenance Procedures (SMP) to decrease MTTR Bench marking & adapting best maintenance practices Compliance to proactive actions identified through condition monitoring, Onlineequipment health tracking and ensure safety interlocks in place. Improve the existing operations by bringing more automation for better reliability of theplant and manpower productivity Surface short comings in maintenance standards and practices through field observations Keep Tracking on Maintenance Schedules and quality of work to improve MTBF Conducting Equipment Health Audits, Spares Audit and Process Audits . Identifying Quick win actions, Implement Mistake proofs & Sustainable Measures. Monitoring of Lagging and leading indicators to achieve Business and Plant KPI Impart training on RCA,SAP-PM CMMS, FMEA, Condition appraisal, 5S & House Keeping. Skill Mapping, Gap Analysis and up-gradation plan Establishing Computerized Maintenance Management Systems(CMMS-SAP-PM) for betterequipment performance tracking. Performance monitoring of service providers & improvement there onProjects Handled:Availability Improvement of Primary Crushing House 89% to 92%Productivity Improvement of Primary Crushing House 470 TPH TO 700 TPHAvailability Improvement of REL Drills from 35.5% to 65% Show less

Key Responsibilities:Primarily responsible for material planning & inventory management related to Mill-Mechancial and Maintenance planning & processing through SAP-PM as a Power User Material Procurement considering stock, consumption pattern, due on order & lead time. VEDI (Vital-Essential-Desirable-Insurance) classification & tracking Inventory analysis, identification and reduction of Non Moving Inventory. Annual budgeting keeping in view CAPEX, SRE and R&M… Show more Key Responsibilities:Primarily responsible for material planning & inventory management related to Mill-Mechancial and Maintenance planning & processing through SAP-PM as a Power User Material Procurement considering stock, consumption pattern, due on order & lead time. VEDI (Vital-Essential-Desirable-Insurance) classification & tracking Inventory analysis, identification and reduction of Non Moving Inventory. Annual budgeting keeping in view CAPEX, SRE and R&M spares, Shutdown and services. Shutdown planning considering set business production target. Monthly R&M cost tracking & reduction of maintenance cost. Preparation of Technical details/services (Scope of Work) to deploy external services. Alternate vendor development and cost reduction through import substitutionProjects Handled:Reduction in Number of Month (NOM) running inventory from 6.1 to 5.3Maintenance planning & processing through SAP-PM Plant MaintenanceInstallation of On-line Oil Cleaning and Oil filling station for crushing section.Life enhancement of feed end middle and outer Sag Mill Liners Show less

Key Responsibilities: Responsible for maintenance of Pressure Filters(Lorax), Blowers, Compressors &Conveyors and executed timely to get higher plant availability. Spares planning and tracking the same for timely availability Technical Support during Erection & Commissioning of Phase-2 expansion of 1.45mtpaOre treatment plant. Technical Support during Erection & Commissioning of Phase-2 expansion of 1.45mtpa Ore treatment plant.Projects Handled:… Show more Key Responsibilities: Responsible for maintenance of Pressure Filters(Lorax), Blowers, Compressors &Conveyors and executed timely to get higher plant availability. Spares planning and tracking the same for timely availability Technical Support during Erection & Commissioning of Phase-2 expansion of 1.45mtpaOre treatment plant. Technical Support during Erection & Commissioning of Phase-2 expansion of 1.45mtpa Ore treatment plant.Projects Handled: Improvement in availability of pressure filters from 77% to 85%Pareto Analysis of all breakdowns and eliminated various instrumental and mechanicalrepetitive problems. Completed the project successfully and rewarded. Reduction In Copper Sulphate Consumption from 830gpt to 815gptAnalyzed Cus04 consumption norms through micro level process mapping and SIPOC.Reduced leakages at multiple locations through pumps, fixed the solution strength whilemixing and accurate metering of dosing. Successfully completed the project andachieved annualized savings of Rs. 18.56 lakhs. U263B & U259E Conveyor drive gear box up-gradation to enhance capacity. De-Proprietisation of pressure filter imported spares - Diaphragms and sleeves Show less

Key Responsibilities: Accountable for periodic, corrective and shutdown maintenance to avail the variousequipment for production earlier than set time as a Front line engineer for variousequipment in crushing and grinding plant such as gyratory and cone crushers, vibratingscreens, blowers and compressors, grinding mills, floatation cells, Lorax pressure filters,conveyors, SPVC pumps, D.E fans etc. Erection and commissioning support in de-bottlenecking project of… Show more Key Responsibilities: Accountable for periodic, corrective and shutdown maintenance to avail the variousequipment for production earlier than set time as a Front line engineer for variousequipment in crushing and grinding plant such as gyratory and cone crushers, vibratingscreens, blowers and compressors, grinding mills, floatation cells, Lorax pressure filters,conveyors, SPVC pumps, D.E fans etc. Erection and commissioning support in de-bottlenecking project of stream-1 to enhancecapacity from 4500 TPD to 7000 TPD .Projects Handled: Reduction in LT Power in mill area from 16.04 KWH/MT to 15.69 KWH/MTAnalyzed LT power consumption trends of each equipment. Reduced powerconsumption by optimizing RPM of sump pumps, discharge line modification to reducefriction losses, prevented dual running of pumps, pumps operation through VFD by levelsensor's auto control loops. Achieved annualized savings of 33.44 lakhs. Show less

Started Career in Hindustan Zinc Limited as a MANAGEMENT TRAINEEHindustan Zinc is India's largest and world's second largest integrated producer of zinc & lead, with a global market share of approximately 6.0% in zinc. Hindustan Zinc is one of the lowest cost producers in the world and is well placed to serve the growing demand of Asian countries. Hindustan Zinc is a subsidiary of a London listed FTSE 100 diversified metals and mining major - Vedanta Resources Plc. (VED) . Rampura… Show more Started Career in Hindustan Zinc Limited as a MANAGEMENT TRAINEEHindustan Zinc is India's largest and world's second largest integrated producer of zinc & lead, with a global market share of approximately 6.0% in zinc. Hindustan Zinc is one of the lowest cost producers in the world and is well placed to serve the growing demand of Asian countries. Hindustan Zinc is a subsidiary of a London listed FTSE 100 diversified metals and mining major - Vedanta Resources Plc. (VED) . Rampura Agucha mine is the largest zinc producing mine in the world. Show less

Responsible for quality inspection of sheet metal moulded products for automobile industry.