Amr Ali

Amr Ali Email and Phone Number

Quality and Continuous Improvement Manager @ ABB
New Cairo City, Cairo Governorate, EG
Amr Ali's Location
New Cairo, Cairo, Egypt, Egypt
About Amr Ali

Graduated from the American University in Cairo in 2004 as a Mechanical Engineer specialized in Industrial engineering and materials science. Have been in ABB EG since 2008 in which I have taken different roles both on the horizontal and vertical levels in both quality and Continuous Improvement fields. Currently I take the role of Quality and Continuous improvement manager as a temporary position. I oversee the Electrification Line supply side, in which I served 9 product groups including 7 manufacturing locations, with 1000 employees organization size and a 100 m$, as a yearly revenue. Have raised the excellence culture through a good number of projects and workshops having people involved at all organization levels.

Amr Ali's Current Company Details
ABB

Abb

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Quality and Continuous Improvement Manager
New Cairo City, Cairo Governorate, EG
Website:
abb.com
Employees:
115815
Amr Ali Work Experience Details
  • Abb
    Quality And Continuous Improvement Manager
    Abb
    New Cairo City, Cairo Governorate, Eg
  • Abb
    Quality Continuous Improvement Manager
    Abb Apr 2024 - Present
    Egypt
  • Abb
    Continuous Improvement Manager, Electrification Business
    Abb Nov 2021 - Apr 2024
    Egypt
    Experienced in: 1- Operating systems, Factory maturity and workshops:Conducted 13 major projects to leverage the continuous improvement culture in factory and raised the factory maturity from Avg. 50% to 80% in covered areas (Major & recent project: Quality wins implementation in primary and secondary switchgear)2- Lean manufacturing & wastes elimination:Performed 11 projects focusing on lean manufacturing establishing lean foundations as 5S, KPI.s visualization and Tier… Show more Experienced in: 1- Operating systems, Factory maturity and workshops:Conducted 13 major projects to leverage the continuous improvement culture in factory and raised the factory maturity from Avg. 50% to 80% in covered areas (Major & recent project: Quality wins implementation in primary and secondary switchgear)2- Lean manufacturing & wastes elimination:Performed 11 projects focusing on lean manufacturing establishing lean foundations as 5S, KPI.s visualization and Tier management in the factory (Major & recent project: 5S competition in Safety week Oct 2023 and continued as 5S audit system) 3- Lean for office processPerformed 6 projects to apply lean in office processes (Major and recent project: LV systems TPT+ Sales Order through put time reduction and Sales order creation time reduction using innovation methodology D4)4- Change management and leadershipPerformed 11 projects required. Major projects: 1- Quality wins implementation in Instrument transformers (first piolet and required change management taking ADKAR approach) 2- Epoxy supplier development using 8D methodology (load break switches) Show less
  • Abb
    Customer Experience Manager
    Abb Jan 2015 - Apr 2024
    Achievements: Performed 15 initiatives and projects to leverage customer experienceMajor initiatives/projects: 1- Establish of strong Top 5 quality handling (root-cause analysis and site support) 2- Establish of Strong TNPS/Survey process (50% of orders are surveyed, achieved response rate and score targets)3- ROTD % validation through customer feedback 4- Root-cause analysis for Customer red cards 5- Establish customer complains process for handling product issues… Show more Achievements: Performed 15 initiatives and projects to leverage customer experienceMajor initiatives/projects: 1- Establish of strong Top 5 quality handling (root-cause analysis and site support) 2- Establish of Strong TNPS/Survey process (50% of orders are surveyed, achieved response rate and score targets)3- ROTD % validation through customer feedback 4- Root-cause analysis for Customer red cards 5- Establish customer complains process for handling product issues 6- Analysis of customer complaints using data analytics by Power BI7- CCRP root-cause analysis Show less
  • Abb
    Quality & Testing Specialist
    Abb Jul 2008 - Apr 2024
    Products: Load break switches, Compact substation, & Secondary switchgearHas built competencies in:1- Quality systems:Performed 13 projects to establish the quality system in different areas (Major projects: Utilization of quality module to establish quality process across all sites as quality notification system, and results recording for some components, establish of quality circles concept to strengthen the quality issues resolution and lastly statistical process control for… Show more Products: Load break switches, Compact substation, & Secondary switchgearHas built competencies in:1- Quality systems:Performed 13 projects to establish the quality system in different areas (Major projects: Utilization of quality module to establish quality process across all sites as quality notification system, and results recording for some components, establish of quality circles concept to strengthen the quality issues resolution and lastly statistical process control for critical to quality parameters). 2- Enhancing Product QualityExperienced in eliminating quality issues through 18 projects in different areas (Major project: Root-cause analysis for Gas leakage/rust issue for compact substations) 3- Six sigma methodology deploymentHas trained, coached, used Six Sigma through 26 initiatives and projects across the EL business areas (Major & recent project: Performed Design of experiment DOE on disconnector operation speed. Major initiative: planned for six sigma trainings and coached almost 30 practitioners to seek certification. In addition to establish of problem solving process for daily Quality targets as a piolet)4- Supplier developmentAchieved 6 projects for supplier development through problem solving methodology Show less
  • Abb
    Elsb Continious Improvement Specialist
    Abb Jan 2019 - Dec 2021
    1- Exceeding cost take out target, 2nd best country (Types of cost savings, monthly follow up)2- Acted as a champion for quality wins implementation in ELSB in EG3- Performed 3 sigma projects for quality issues
  • Abb
    Additional Role/ Global Operational Excellence Tools Expert For Elds Business
    Abb Feb 2015 - Dec 2021
    Role tasks: 1- Sharing best practices with the global community with Lean Six Sigma concept and tools through periodic meetings (2019)2- Supported global business line's with knowledge of RELEX analyzer tool (continuous)3- Supported global community with the types of cost savings and cost avoidance projects which has resulted in increase of savings by about 10 mUSD on a yearly basis (2016)
  • Abb
    Elds Continious Improvement Specialist
    Abb Jan 2013 - Dec 2021
    Built competencies in: 1- Achieving improvements through KPI.s/Dashboards:achieved 9 initiatives led by KPI.s monitoring (Major project: Establish of strong continuous improvement process driven by RELEX KPI.s; always achieving green fields)2- Digitalization Utilizing SAP and data analytics software in data collectionDid 15 projects to facilitate data collection. (major project: Best practice for ROTD analytics- ELDS & Celonis communities) 3- OpEx costs projectsAchieved… Show more Built competencies in: 1- Achieving improvements through KPI.s/Dashboards:achieved 9 initiatives led by KPI.s monitoring (Major project: Establish of strong continuous improvement process driven by RELEX KPI.s; always achieving green fields)2- Digitalization Utilizing SAP and data analytics software in data collectionDid 15 projects to facilitate data collection. (major project: Best practice for ROTD analytics- ELDS & Celonis communities) 3- OpEx costs projectsAchieved 6 initiatives to achieve efficiency targets (Major initiatives: Formulated award process to motivate team, and establish of Kaizen system for efficiency targets) Show less
  • Abb
    Additional Role/Country Quality Module Lead
    Abb Sep 2016 - Jun 2018
    Succeeded on the data migration project leading a number of quality leaders from different divisions with the challenge of massive data and limited time. Skills learned: SAP basics, Project planning, time management, & quality module basics.
  • Abb
    Manufacturing Engineer
    Abb Jul 2008 - Jul 2009
    1- SOP creation2- Flowcharting for VA & NVA3- Simulation for line balancing
  • Kama Steel Manufacturer
    Process Engineer
    Kama Steel Manufacturer May 2005 - Jul 2008
    Work study and simulation modeling analysis of industrial operations - Feasibility study of new investments

Amr Ali Education Details

Frequently Asked Questions about Amr Ali

What company does Amr Ali work for?

Amr Ali works for Abb

What is Amr Ali's role at the current company?

Amr Ali's current role is Quality and Continuous Improvement Manager.

What schools did Amr Ali attend?

Amr Ali attended The American University In Cairo, Penn State University.

Who are Amr Ali's colleagues?

Amr Ali's colleagues are Susanna Könnö, Katarina Norén, عمرو فتوح النجار, Mainur Hossain, Zsolt Szabó, Shareef Shaik, Dian Herdiansyah.

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