Amr Ali Email & Phone Number

New Cairo City, Cairo Governorate, Eg

Egypt

Egypt

Experienced in: 1- Operating systems, Factory maturity and workshops:Conducted 13 major projects to leverage the continuous improvement culture in factory and raised the factory maturity from Avg. 50% to 80% in covered areas (Major & recent project: Quality wins implementation in primary and secondary switchgear)2- Lean manufacturing & wastes elimination:Performed 11 projects focusing on lean manufacturing establishing lean foundations as 5S, KPI.s visualization and Tier… Show more Experienced in: 1- Operating systems, Factory maturity and workshops:Conducted 13 major projects to leverage the continuous improvement culture in factory and raised the factory maturity from Avg. 50% to 80% in covered areas (Major & recent project: Quality wins implementation in primary and secondary switchgear)2- Lean manufacturing & wastes elimination:Performed 11 projects focusing on lean manufacturing establishing lean foundations as 5S, KPI.s visualization and Tier management in the factory (Major & recent project: 5S competition in Safety week Oct 2023 and continued as 5S audit system) 3- Lean for office processPerformed 6 projects to apply lean in office processes (Major and recent project: LV systems TPT+ Sales Order through put time reduction and Sales order creation time reduction using innovation methodology D4)4- Change management and leadershipPerformed 11 projects required. Major projects: 1- Quality wins implementation in Instrument transformers (first piolet and required change management taking ADKAR approach) 2- Epoxy supplier development using 8D methodology (load break switches) Show less

Achievements: Performed 15 initiatives and projects to leverage customer experienceMajor initiatives/projects: 1- Establish of strong Top 5 quality handling (root-cause analysis and site support) 2- Establish of Strong TNPS/Survey process (50% of orders are surveyed, achieved response rate and score targets)3- ROTD % validation through customer feedback 4- Root-cause analysis for Customer red cards 5- Establish customer complains process for handling product issues… Show more Achievements: Performed 15 initiatives and projects to leverage customer experienceMajor initiatives/projects: 1- Establish of strong Top 5 quality handling (root-cause analysis and site support) 2- Establish of Strong TNPS/Survey process (50% of orders are surveyed, achieved response rate and score targets)3- ROTD % validation through customer feedback 4- Root-cause analysis for Customer red cards 5- Establish customer complains process for handling product issues 6- Analysis of customer complaints using data analytics by Power BI7- CCRP root-cause analysis Show less

Products: Load break switches, Compact substation, & Secondary switchgearHas built competencies in:1- Quality systems:Performed 13 projects to establish the quality system in different areas (Major projects: Utilization of quality module to establish quality process across all sites as quality notification system, and results recording for some components, establish of quality circles concept to strengthen the quality issues resolution and lastly statistical process control for… Show more Products: Load break switches, Compact substation, & Secondary switchgearHas built competencies in:1- Quality systems:Performed 13 projects to establish the quality system in different areas (Major projects: Utilization of quality module to establish quality process across all sites as quality notification system, and results recording for some components, establish of quality circles concept to strengthen the quality issues resolution and lastly statistical process control for critical to quality parameters). 2- Enhancing Product QualityExperienced in eliminating quality issues through 18 projects in different areas (Major project: Root-cause analysis for Gas leakage/rust issue for compact substations) 3- Six sigma methodology deploymentHas trained, coached, used Six Sigma through 26 initiatives and projects across the EL business areas (Major & recent project: Performed Design of experiment DOE on disconnector operation speed. Major initiative: planned for six sigma trainings and coached almost 30 practitioners to seek certification. In addition to establish of problem solving process for daily Quality targets as a piolet)4- Supplier developmentAchieved 6 projects for supplier development through problem solving methodology Show less

1- Exceeding cost take out target, 2nd best country (Types of cost savings, monthly follow up)2- Acted as a champion for quality wins implementation in ELSB in EG3- Performed 3 sigma projects for quality issues

Role tasks: 1- Sharing best practices with the global community with Lean Six Sigma concept and tools through periodic meetings (2019)2- Supported global business line's with knowledge of RELEX analyzer tool (continuous)3- Supported global community with the types of cost savings and cost avoidance projects which has resulted in increase of savings by about 10 mUSD on a yearly basis (2016)

Built competencies in: 1- Achieving improvements through KPI.s/Dashboards:achieved 9 initiatives led by KPI.s monitoring (Major project: Establish of strong continuous improvement process driven by RELEX KPI.s; always achieving green fields)2- Digitalization Utilizing SAP and data analytics software in data collectionDid 15 projects to facilitate data collection. (major project: Best practice for ROTD analytics- ELDS & Celonis communities) 3- OpEx costs projectsAchieved… Show more Built competencies in: 1- Achieving improvements through KPI.s/Dashboards:achieved 9 initiatives led by KPI.s monitoring (Major project: Establish of strong continuous improvement process driven by RELEX KPI.s; always achieving green fields)2- Digitalization Utilizing SAP and data analytics software in data collectionDid 15 projects to facilitate data collection. (major project: Best practice for ROTD analytics- ELDS & Celonis communities) 3- OpEx costs projectsAchieved 6 initiatives to achieve efficiency targets (Major initiatives: Formulated award process to motivate team, and establish of Kaizen system for efficiency targets) Show less

Succeeded on the data migration project leading a number of quality leaders from different divisions with the challenge of massive data and limited time. Skills learned: SAP basics, Project planning, time management, & quality module basics.

1- SOP creation2- Flowcharting for VA & NVA3- Simulation for line balancing

Work study and simulation modeling analysis of industrial operations - Feasibility study of new investments

Bachelor Of Science (Bsc), Mechanical Engineering, 3.15/4

Activities and Societies: charitable activities Specialized in Industrial engineering and materials science

Bachelor Of Science (Bsc), Mechanical Engineering

Mechanical and industrial engineering courses