Am.Senthil Kumar Email & Phone Number

Chennai, Tn, In

India

1. Quality Plans preparation and sign-off with Customers during Contracts.2. Identification of Risks & Opportunities and presenting in PM Gate workshops.3. Resolution for WTG Component issues in coordination with Plant, Supplier and Technology. 4. Resolution for Foundation and WTG construction issues in coordination with Projects, Construction Tech Office and Technology.5. KPI monitoring and course corrections.6. NCR, NCC and Deviation Requests management.7. Leading Problem Solving through 8D methodology.8. Preparing and releasing Quality Flash, One Point Lesson and Lessons Learnt for deviations.9. Handling Customer complaints related to WTG Product and Construction activities.10. Registration of Customer complaints in OneCRM tool, tracking and closing. 11. Preparation of 8D One Pagers, Technical Notes, etc to resolve Customer complaints.12. Driving and implementing Quality Flash, Quality Wall and Service Bulletin (Design modifications) released by Corporate.13. Continuous Improvement Projects identification, analysis, implementation and documentation.14. Periodic process and procedure adherence audits at Wind Farms.15. Periodic Quality Reports preparations for reviews with Top Management. 16. Imparting training to PR and QMi (System and Technical).17. Reviewing new Procedures, Checklists, etc. and providing feedback to Corporate QM.18. Identification of Contractual Risks and highlighting to Sales for mitigations. 19. Customer Satisfaction Management: Conducting Surveys, Preparing and implementing corrective actions for low scores.20. Contractor performance monitoring.

India

1. Measurement of Drive Train Vibration in Wind Turbines as per VDI 3834 and ISO10816 Standards. 2. Analysis of Vibration Trends collected from field, preliminary diagnosis of problems and proposing corrective actions to Maintenance Teams.3. Conducting Vibration Measurements and FFT Analysis for detailed diagnosis of chronic field issues. Implementation of in-situ corrective actions to reduce the Vibration Levels as per the requirements of VDI 3834 and ISO10816 Standards.4. In-situ measurements of other parameters like Drive Train Alignment, Mechanical Loads, Critical Geometries etc as inputs for Root Cause Analysis of field failures.5. Integrated analysis of Vibration and Oil Analysis as part of RCA. 6. Failure Mode & Effect Analysis of Installation, Commissioning and Maintenance processes. 7. Initiating and driving Improvement Projects using DMAIC method based on FMEA RPN Prioritization, Machinery Breakdown Analysis, Spare Parts Consumption Analysis and Customer Complaints Analysis.8. Conducting Root Cause Analysis of field failures using techniques like Failed Component Analysis, Metallurgical Analysis and Statistical Approach. 9. Conceptual design of the solutions and prototype development by coordinating with Maintenance Team and Suppliers.10. Validating the effectiveness of the solutions implemented in terms of improved Machine Availability, COPQ, MTBF and MTTR of the turbines.11. Periodic Technical Due Diligence of Preventive Maintenance Programs to assess the effectiveness. 12. Documentation of Failure Analysis, Due Diligence and preparation of Process Work Instructions. 13. Conducting training programs for Site Engineers on Wind Turbine Components, Maintenance Best Practices & Predictive Maintenance Techniques.

1. Technical negotiations with the Automotive OEMs for new enquire to understand the requirements and offering suitable products with the nearest specifications.2. Assisting Product Development & Engineering (PDE) in Prototype part development with necessary inputs from customers for new requirements.3. Assisting PDE for Product Benchmarking studies of competitor products. 4. Fitment trials of proto and improved products at customer end and giving necessary inputs to PDE for continual improvement.5. Initiating in-house Product Reliability tests as per Customer Requirements and submitting Test Reports. 6. Coordinating with OEMs and ARAI, Pune for vehicle level homologation as per AIS 014 requirements.7. PPAP documents submission to Customers for approval of the product.8. Resolving issues related to Quality, Cost and Delivery at Customer end.9. Co-ordination with New Product Development CFT till Quality Sign-off.10. Handling line rejections/warranty failures at OEMs in co-ordination with Quality Assurance Department.11. Preparing Value Engineering proposals to customers.12. Preparation of Service Bulletins for new launches and Training dealers in servicing the products.Project Portfolio:1. Vibration suppressor for TVS Centra and TVS Star horns.2. Introduction of lock nut for tuning screw to reduce warranty failures in horns.3. Introduction of Hex head tuning screw to improve serviceability of horns.4. Standardisation of parts in the horns for enhanced performance, productivity and cost optimization.5. Working towards 100 ppm warranty failures by co-ordinating between the OEM Customer, Dealers and Product Development team.

India

1. Coordination between New Product Development team and Operations for beta stage components preparation.2. Coordination between Customer Quality Department and Operations for implementation of design modifications in existing products. 3. New process tryouts & establishment for mass production.4. Assisting Design of Experiments (DOE) tryouts for process optimization.5. Programming, setting and proving of Microprocessor controlled Spot, Seam & Projection welding machines for mass production.6. Setting and proving of MIG & TIG welding setups for mass production.7. Coordination for new component press tools settings in presses ranging from 30 to 300 Ton.8. Assisting Operations in Cell Layout modifications for productivity improvement.9. Participating in TQC activities like QCCs and SITs.10. Conducting training on Welding Theory & Practice to operators.Project Portfolio:1. Parameter optimization of Motorcycle Fuel Tank Seam Welding Process through DOE.2. Poke-yoke Implementation in Scooty Floorboard Nut Welding Fixture.

Bachelor Of Science - Bs, Engineering & Technology, First Division

Matric, First

Post Diploma In Engineering, Automobile, First Class With Honors

Activities and Societies: Batch Representative, Technical Paper Presentations.

Diploma, Mechanical Engineering, First Class With Distinction

Activities and Societies: Placement Representative, NSS