Software development of a vehicle powertrain, to transform combustion truck to electric using both hand generated Ccode and MATLAB/Simulink Model based design techniques.From high-level requirement phase through the low level functional and non-functional requirements to the softwaredesign, simulation, and test case creation as well as performing testing and verification.Design the whole vehicle software architecture as well as communication protocols like CAN and LIN.

Working with 7 departments to design and manufacture an electric vehicle• Design department: body on frame, brake, suspension, steering andknuckle design and simulation.1. Design the car outer shell on Autodesk ALIAS AutoStudio.2. Test and analyze brake, suspension and steering geometry onSolidworks.3. Design and test frame and impact attenuators on Solidworks.4. Simulate the impact on the assembly of the car.• Aerodynamic department: diffuser, undertray and front and rearbumper design and flow simulation.1. Insert the car model into BETA for meshing.2. Direct the preprocessed model into ANSYS for wind Tunnelanalysis.3. Postprocessing the model to enhance the results.• Drivetrain department: gear reduction gearbox and differential design.1. Design the most suitable gear reduction and differential forthe application taking into consideration parts availability.2. Simulate the gearing system for torque enduring.• Control department: BMS and electric motor control unit.1. BMS (Battery Management System) reprogramming forbetter safety measures.2. Electric motor control system data entry for better torquecontrol and sensors adjustment for passenger safety ABS3. Front panel design and sensor monitoring (Raspberry Pie andArduino) within Automotive Grade Linux environment.• Power department: work on making own battery pack and EVcomplete system with regenerative braking.1. Design a lithium-ion battery pack.2. Make wire loom for the whole car.3. Basic and advance calculation for voltage, amperage,wattage, and resistance.• Management department: make a business plan with investors1. Business planning.2. Financial Reports.3. BOM (Bill of Materials).Extra experience from the project:1. Wood real life scale Modelling.2. CNC 3-axis for wood.3. Fiber glass and Resin molds and parts.4. Car painting and detailing.5. 3D printing.

Working with several departments to design and manufacture a FormulaStudent Car• Design department: chassis, brake, suspension, steering and knuckledesign and simulation• Aerodynamic department: wings, diffuser, sidepods and noseconedesign and flow simulation• Drivetrain department: engine modification, turbo insert anddifferential design• Control department: remap, tune engine and insert sensors andmonitoring them• Management department: make a business plan presentation

• Overall Car Service including oil, break and filter change• Rebuild engine and transmission• Scanner diagnostic for engine• Electric work including fuse and sensor changing and wiring• Body work polishing

• Customer service• Scanner diagnostic for whole car• Change and Rebuild engine, suspension, brakes and transmission

• Design and assemble robot parts• Program the robot to perform specific tasks

• Scanner use• Engine Code translating• Fault diagnostics using traditional ways