Andre Abreu

Andre Abreu Email and Phone Number

MANUFACTURING EXCELLENCE SENIOR MANAGER @ Alcoa
United States
Andre Abreu's Location
United States, United States
Andre Abreu's Contact Details

Andre Abreu personal email

n/a
About Andre Abreu

Comprehensive experience on Production of Aluminum and Performance Management Systems.

Andre Abreu's Current Company Details
Alcoa

Alcoa

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MANUFACTURING EXCELLENCE SENIOR MANAGER
United States
Website:
alcoa.com
Employees:
16974
Andre Abreu Work Experience Details
  • Alcoa
    Manufacturing Excellence Senior Manager
    Alcoa
    United States
  • Alcoa
    Global Operations Analysis Manager
    Alcoa Sep 2024 - Present
    Pittsburgh, Pa, Us
  • Alcoa
    Manufacturing Excellence Senior Manager
    Alcoa Feb 2019 - Aug 2024
    Pittsburgh, Pa, Us
    ||> Cast house Manager | Warrick at Alcoa | Smelter Ops (Feb 2024 - Aug 2024). Built process management for mold lines (manual sow caster) and shipment||> Technical Manager | Warrick at Alcoa | Smelter Ops (Aug 2022 - Jan 2024). Warrick Plant Manager Interim (2 months). Smelter Stability Project - Aluminum Smelter @ 160k MT/yr. Restart of Line #4 - additional 53k t/year (accountable for $15M budget)||> Continuous Improvement Specialist - International Consultant (Sep 2020 - Jul 2022). Technical support to Alcoa Aluminum operations Worldwide. Design systems for the development and sharing of best practices. Global Lead of Good Work Design – global initiative to improve work conditions||> Potlines Manager | Intalco Works at Alcoa | Potlines & Emission Control (Jan 2019 - Aug 2020). Head of the Potlines Operations - Aluminum Smelter @ 230k MT/yr. Focusing on Increase of Productivity through Lean Manufacturing Tools. Cost Management & Support for Capital Expenditure. Sum. Profitable Achievements: [2019: US$ 1.6M]
  • Alcoa
    Lean Manufacturing Manager
    Alcoa Apr 2017 - Jan 2019
    Pittsburgh, Pa, Us
    ||> Lean Manufacturing Specialist - International Consultant. Deployment of Continuous Improvement Systems on Alcoa Aluminum Locations Worldwide. Focusing on Lean Manufacturing designs towards financial results for Casthouses in USA and Canada. Sum. Profitable Achievements: [2017: US$27.0M]; [2018: US$3.4M]
  • Alcoa
    Casthouse - Plant Manager
    Alcoa Oct 2013 - Mar 2017
    Pittsburgh, Pa, Us
    ||> Casthouse & Al Powder Manager. Head of the Casthouse & Al Powder operations at the location. Responsible for the P&L of the Metal Business (report to Casting Business Unit). Focusing on increasing remelting Capacity and Cost Reduction. Increased international market share for Al Powder (export process). Responsible for Production and Logistics (Inbound cold metal; and Outbound molten metal, billets and Al powder)||> ABS Manager. Responsible for the Alcoa Business System at Poços' facility (Refinery, Casting & Support Areas)||> Casthouse CoE Process Specialist. Technical support for Casthouses facilities in Brazil. Lean Manufacturing Consultant (OpEx) for Alcoa Casthouses worldwide. Focusing on Best Practices deployment and development Projects. Sum. Profitable Achievements: [2014: US$7.5M]; [2015: US$6.1M]; [2016: US$6.3M]
  • Alcoa
    Casthouse Manager
    Alcoa Apr 2012 - Sep 2013
    Pittsburgh, Pa, Us
    ||> Casthouse Manager. Focusing on Quality Improvement and Capacity increase of billets production (to extrusions) and molten metal delivery (alloyed molten). Improvement of Productivity and Cost Reduction. Sum. Profitable Achievements: [2012: US$6.4M]; [2013: US$5.8M]
  • Alcoa
    Process & Technology Manager
    Alcoa Mar 2010 - Mar 2012
    Pittsburgh, Pa, Us
    ||> Lead of Engineers & Technicians on Smelter Department. Leader of the Potrooms Technology Team (Alcoa Worldwide Best Practices Deployment - LTT/TiCoE). Build-up scenarios to support the development of Operating-Strategic Plan. Process Control & Development (IC&C/SPC applied on: Casthouse, Potlines, and Electrodes). Sum. Profitable Achievements: [2010: US$7.7M]; [2011: US$6.1M]
  • Alcoa
    Operational & Technical Superintendent
    Alcoa Jan 2007 - Feb 2010
    Pittsburgh, Pa, Us
    ||> Superintendent of the Casthouse Ops. Experience in implementation of Production Management Systems and Tools (Value Stream Mapping, A3 Report, TPM & others)||> Superintendent of the Potlines Technical Team. Leader of the "Feed Alumina" team (SPC implementation - Process Management). Leader of the New Soderberg prototype process (primary aluminum production, 1-month training in Norway). Member of the Smelter ABS Team (Alcoa Business System - Lean Manufacturing). Sum. Profitable Achievements: [2009: US$1.2M]
  • Alcoa
    Process Engineer
    Alcoa Jan 2003 - Dec 2006
    Pittsburgh, Pa, Us
    ||> Process Engineer. Control and development of Casthouse process (Billets, Molten Metal, and Ingots). Leader of the Combustion Systems Team||> ABS Consultant (Lean Manufacturing Specialist). Member of ABS Diagnoses at Alcoa Brazil facilities (Refinery, Smelter & Casting). Member of the Supply Chain Leader Team. Leader Auditor of Integrated Systems: ISO 9002 & 14001 and OHSAS 18001. Responsible for Alcoa Pocos SA8000 certification process. Leader of the 5S implementation group. Performing on Planning, Deployment and Critical Analysis of Operating Plan (Balanced Scorecard framework). Assessment of Performance Management Systems (Pocos de Caldas, São Luis, and Salto facilities). Member of the Customer Satisfaction Leader Team. Member of the "Critical Process" Leader Team (IC&C/SPC). Member of the 6 Sigma Group
  • Alcoa
    Quality Engineer
    Alcoa Nov 1996 - Dec 2002
    Pittsburgh, Pa, Us
    ||> Process Engineer - Trainee. Rotation program (~6 months each area - 1997/1998): Aluminum Powder Plant, Refinery-Calcination, and Casthouse. Member of the Quality Management Leader Team & ISO Certification||> Quality Engineer. Member of the team to the preparation of National Quality Awards/1996 (Brazilian Winner). Consultant of Alcoa Quality Methods: "Customer Satisfaction Process (CSP)"; "Critical Processes (IC&C/SPC)"; "Benchmarking"; and Total Productive Maintenance (TPM)

Andre Abreu Skills

5s Lean Manufacturing Tpm Metallurgy Aluminum Continuous Improvement Process Control Iso 9000 Maintenance Management Kaizen Mining Toyota Production System Iso 14001 Minerals

Andre Abreu Education Details

  • Fundação Getulio Vargas / Fgv
    Fundação Getulio Vargas / Fgv
    Financial Management (Controllership And Audit)
  • Fgv - Fundação Getulio Vargas
    Fgv - Fundação Getulio Vargas
    Industrial Management
  • Ufscar - Alumni
    Ufscar - Alumni
    Operations Engineering
  • Ufop - Universidade Federal De Ouro Preto
    Ufop - Universidade Federal De Ouro Preto
    Metallurgical Engineering

Frequently Asked Questions about Andre Abreu

What company does Andre Abreu work for?

Andre Abreu works for Alcoa

What is Andre Abreu's role at the current company?

Andre Abreu's current role is MANUFACTURING EXCELLENCE SENIOR MANAGER.

What is Andre Abreu's email address?

Andre Abreu's email address is an****@****.com.br

What schools did Andre Abreu attend?

Andre Abreu attended Fundação Getulio Vargas / Fgv, Fgv - Fundação Getulio Vargas, Ufscar - Alumni, Ufop - Universidade Federal De Ouro Preto.

What skills is Andre Abreu known for?

Andre Abreu has skills like 5s, Lean Manufacturing, Tpm, Metallurgy, Aluminum, Continuous Improvement, Process Control, Iso 9000, Maintenance Management, Kaizen, Mining, Toyota Production System.

Who are Andre Abreu's colleagues?

Andre Abreu's colleagues are Frans Van Linn, Krzysztof Piwowarczyk, Glen Mann, Bill Brown, Ana Álvarez Moreno, Jeremy Tournay, Hilmir Ásbjörnsson.

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