Andrew Lewis

Andrew Lewis Email and Phone Number

Vice President of Manufacturing @ Bobbie
Granville, OH, US
Andrew Lewis's Location
Greater Burlington Area, United States, United States
Andrew Lewis's Contact Details

Andrew Lewis work email

Andrew Lewis personal email

n/a
About Andrew Lewis

A process driven Supply Chain leader, who excels at helping to build High-performing teams.Highly motivated and result focused, with a proven track record of transformation and turnaround, in Beauty, Beverage and Ice Cream supply-chains. -An innovative and informed leader, who helped build and deliver the ‘Fuel for Growth’ portfolio at a leading US beverage company; $300m.-And now leading Ice Cream manufacturing at one of the world’s most socially conscious brands.Welshman in the US, Green Card holder. Hiraeth.

Andrew Lewis's Current Company Details
Bobbie

Bobbie

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Vice President of Manufacturing
Granville, OH, US
Website:
hibobbie.com
Employees:
321
Andrew Lewis Work Experience Details
  • Bobbie
    Vice President Of Manufacturing
    Bobbie
    Granville, Oh, Us
  • Unilever
    Head Of Us Manufacturing - Ben And Jerry’S
    Unilever Apr 2023 - Present
    Blackfriars, London, Gb
    Factory lead at both VT sites - Waterbury and St Albans. Member of the Global Steering Committee for Ben and Jerry’s. Firmly committed to Ben and Jerry’s 3-part social mission, with routine presentations to Senior Leadership, and the Board of Director’s The Waterbury site is the largest tourist attraction in the state of VT. And the two sites are the largest global producer of Ben and Jerry’s Ice Cream To date achievements - 1. 50% reduction is injuries versus 22 baseline 2. 15% improvement in consumer complaints 3. 13% in labor productivity 4. Constructed a strong performance culture/mindset, rooted in TPM fundamentals; that carefully balance Business objectives and cultural preservation.5. Rebuilt the factory leadership team.
  • Keurig Dr Pepper Inc.
    Senior Director Of Supply Chain Productivity
    Keurig Dr Pepper Inc. Jul 2022 - Apr 2023
    Burlington, Massachusetts, Us
    Fuel for Growth - Led the construction of a $300m Productivity pipeline for the full KDP Supply Chain; all functions and geographies.Increased YOY cost savings by 50%. By assembling a very robust ‘Champions’ process, partnering with 20-30 squads/teams across supply chain.Presented to CFO and CSCO weekly, and worked heavily with an engaged group of consultants from ATK.Circa 300 projects managed.
  • Keurig Dr Pepper Inc.
    Senior Director - Mfg Productivity
    Keurig Dr Pepper Inc. Jul 2021 - Jul 2022
    Burlington, Massachusetts, Us
    Fuel for Growth - Responsible for the Productivity and Focused Improvement Roadmap for Hot Beverage Operations - USA. Six manufacturing sites, total value of delivered 2021 projects exceeded expectations ($15m saved) Productivity initiatives include:-Ramping weekly network production volume to +15%-Coffee Processing yield and throughput-Reducing Unplanned Downtime-Changeover simplification and reduction-Packaging yield and output-Strategic Capital Projects
  • Keurig Dr Pepper Inc.
    Senior Director Of Operations
    Keurig Dr Pepper Inc. Mar 2018 - Jul 2021
    Burlington, Massachusetts, Us
    Responsible for the Operations of the Essex and Williston production sites. VT manufacturing.600 people, $80m of P&L responsibility. 70m kcups packaged each week. During 3 years at the site, growth across all SQDPG metrics was extremely strong. With the site being recognized with many awards, from senior supply chain leadership. Recordable Injuries reduced by 70%. 300+ days safe Quality RFT 99.8%30% production volume growth in 2 yearsCosts reduced by 35%Culture - the site team partnered with Team Trek. To build a culture of High Performance, and promote active engagement.
  • L'Oréal
    Avp Advanced Manufacturing
    L'Oréal Jun 2017 - Mar 2018
    Paris, Fr
    Responsible for the Advanced Manufacturing roadmap for North American operations; Industry 4.0, Agile manufacturing, big data analytics.Led the development and execution of all capital projects; new packaging equipment and agile technologies. Worked with the network of NA production sites; Montreal, Kentucky, New Jersey and Arkansas.Led the execution of Operations 4.0 strategy.Highlights - L’Oréal VR Safety Contest 2017 Winner, Fab-lab, 3D printing, Cobot automation projects, and agile data analytics.
  • L'Oréal
    Director Of Manufacturing - Consumer Products
    L'Oréal Jan 2015 - Jun 2017
    Paris, Fr
    A member of the management committee at the Maybelline plant in North Little Rock. Responsible for the 'mascara' production unit. Overseeing the production of 60% of all mascara's sold in the USA. Over 150m units per year, generating turnover of $500m. Major brands include L'Oreal Paris, Maybelline and Lancôme.2016 highlights included - above 99% service level, waste improvements of over $1m versus 2015, EOS/Quality audit - 69%; 2nd best in L'Oréal. MOS Budget improvements of 17%, driven by 'focus line' performance. 'Beauty Shaker' finals; WIP creamed, eliminating WIP gloss production and dramatically reducing lead times. Semi-finals; #frankenline - First fully automated (recycled) production line to break 80% OEE.Launch of Bigshot mascara, and mini's for Maybelline.Finally my team were recognized as leaders in the application of Industry 4.0, and developed the most active social media platform across the L'Oreal group. 2015 was a year of significant improvement, after an opening quarter of a poorly performing service level - the UP averaged above 98.5% in the 2nd half of the year.All time - Daily, weekly and monthly production records beaten multiple times.Key Projects included:In-drum batching - Beauty Shaker Grand prize winner.Beauty Shaker semi final; In-house assembly of mascara brushes.Launches of Superstar and Push-up Drama mascaras.
  • L'Oréal
    Director Of Manufacturing - Luxe
    L'Oréal Jun 2011 - Dec 2014
    Paris, Fr
    2014 was one the most successful years the Piscataway plant has ever experienced. Service and Cost reduction were major successes. A leading member of the factory management committee. I was responsible for 3 Production Units - Make-up, Powders and Fragrance. Brands include Lancôme, Ralph Lauren, Kiehls and Clarisonic.TPM focus responsibilities included - Autonomous Maintenance pillar champion. And led projects on defect reduction for tube filling. Notable Improvements - OEE improving by 15pts in 3 years. Reject rate is less than 1%. Service improved from 88% in 2013 to 97.5% 2014, while also reducing overtime by an average of 70% '14 versus '13. Succesful launches include - Polo Red, Polo Intense and Polo Oud.I also oversaw the first elements of project 'Gold'; centralization of make-up production to Europe.
  • L'Oréal
    Cell Manager - Fill And Assembly
    L'Oréal Apr 2009 - Jun 2011
    Paris, Fr
    Responsible for the fill and assembly of skin care products. Brands included L'Oreal Paris and Garnier.Managed a staff of around 30 operators and mechanics.The team was able to improve cell OEE by 11 pts in less than two years. Less than 1% reject rate and Zero accidents.
  • L'Oréal
    Processing Manager
    L'Oréal Oct 2007 - Apr 2009
    Paris, Fr
    Responsible for styling and conditioner bulk manufacture. Brands included L'Oreal Paris and Garnier.Managing a team of 14 processing operators, pre-weigher's and mechanics, along with two project engineers.The team was able to improve PUR by 10 pts in just over a year. With 7 consecutive months of 100% RTFT.Key focus' included; Engaging the team, Equipment maintenance, performance tracking, improving MFP's (std work), effective planning.
  • Budelpack
    Business Unit Manager
    Budelpack Sep 2005 - Oct 2007
    Poortvliet, Nl
    Responsible for the operation of a 24/7 fragrance filling and assembly area. Customers included Body Shop, Revlon, Oriflame and Mary Kay.
  • L'Oréal
    Management Trainee Program
    L'Oréal Oct 2004 - Sep 2005
    Paris, Fr
    Selected to join one of the 'top-ranked' graduate programs in the U.K. Lead lean initiatives and EIT's at the Manufacturing facility in Llantrisant, Wales.
  • Spear
    Continuous Improvement Specialist
    Spear Jan 2003 - Apr 2004
    Implemented lean initiatives aimed at tackling 7 wastes. Used financial loss data to lead focused improvement teams. Attended a 6 week 6sigma black-belt training led by the welsh assembly; delivered by trainers from Sony and Bombardier.
  • Alberto Culver
    Quality Assurance Analyst
    Alberto Culver Jan 2001 - Sep 2001
    Us

Andrew Lewis Skills

Continuous Improvement Manufacturing Supply Chain Management Consumer Products Tpm Lean Manufacturing Supply Chain Personal Care Cosmetics Fmcg Fragrance Demand Planning Leadership Operational Excellence 5s Operations Management Six Sigma Agile Methodologies Social Networking

Andrew Lewis Education Details

  • Swansea University
    Swansea University
    Materials Science
  • University Of South Wales
    University Of South Wales
    Chemical Engineering And Business
  • Cedep - Executive Development – Fontainebleau
    Cedep - Executive Development – Fontainebleau
    Leadership And Safety Culture

Frequently Asked Questions about Andrew Lewis

What company does Andrew Lewis work for?

Andrew Lewis works for Bobbie

What is Andrew Lewis's role at the current company?

Andrew Lewis's current role is Vice President of Manufacturing.

What is Andrew Lewis's email address?

Andrew Lewis's email address is an****@****rig.com

What schools did Andrew Lewis attend?

Andrew Lewis attended Swansea University, University Of South Wales, Cedep - Executive Development – Fontainebleau.

What skills is Andrew Lewis known for?

Andrew Lewis has skills like Continuous Improvement, Manufacturing, Supply Chain Management, Consumer Products, Tpm, Lean Manufacturing, Supply Chain, Personal Care, Cosmetics, Fmcg, Fragrance, Demand Planning.

Who are Andrew Lewis's colleagues?

Andrew Lewis's colleagues are Kei Yau Chan, Kathryn Albergate Davis, Mph, Dave Fresh, Michele Lampach, Sydnie Gil, Ms, Rd, Ldn, Sydney Aherne, Matthew Lee.

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