Andrew Gerken Email and Phone Number
Andrew Gerken work email
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Andrew Gerken personal email
Professional Experience:A task-driven and detail-oriented individual who has more than 34 years of experience in process and factory automation experience working for system integrators. Has extensive experience in the Technical Leadership of control system projects from concept to completion. Areas of expertise include the implementation of ANSI/ISA S88.01 compliant Batch Control Systems for the Pharmaceutical and Chemical industries using Wonderware’s InBatch and Emerson’s DeltaV software suites. More than 18 years of experience in the Technical Leadership of control system projects for a Systems Integrator. A self-motivated engineer who has the ability to work individually or as part of a multi-disciplined team.Goals:Continued to develop my ANSI/ISA S88.01 skill and to start a business.Specialties: Batch Control System ArchitectureControl Panel DesignLoop TuningStart-Up and CommissioningDeltaV Phase Class and Equipment Module Development
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PresidentHigh Integrity Controls, Inc. Aug 2009 - PresentI have worked on projects in the pharmaceutical, petroleum, steel, and HVAC R&D industries. Recent experience includes:Diafiltration Skid area lead on a pharmaceutical project for the production of a vaccine using DeltaV version 14.3.1. Responsibilities included Technical leadership, supervision of two engineers, assignment of project tasks, and communications with project management. Engineering tasks included the development of recipe operations, unit procedures, and procedures as well as configuration of equipment and control modules. Commissioning activities include the commissioning of equipment, pre-AOQ testing, and validation of skid. Documentation efforts included the development of RS, SFAT, and AOQ documents. Also developed the RS for a dispensing cart EM used to package cell paste generated by the fermentation process. This effort included the modification of a phase and development of an EM used to control the dispensing cart.Team member on a pharmaceutical project using DeltaV version 13.x. Responsibilities included the remediation of software problems associated with change controls on an antibiotic faculty. Team member on a pharmaceutical project using DeltaV version 12.3.1. Responsibilities included the initial shakedown testing of all phases associated with the CIP of process equipment, integrated testing of all CIP phases and equipment modules, design and implementation of CIP related recipes, SFAT execution, and remediation of CIP related issues.Team member on a pharmaceutical project that converted an ABB MOD 300 Batch Control System to a DeltaV version 12.3.1 Batch Control System. Responsibilities included the conversion of existing ABB control logic to equipment modules and phases, the creation of recipes, integrated testing, and the test documentation. Assigned areas included the phases and equipment modules involved in the transfer of product between processing tanks and the control functionality associated with filter presses. -
Team LeaderCqs Innovation, Inc. Apr 2006 - May 2009Involved in the development of control systems for the pharmaceutical and steel industries. Experience included the following:• Engineering support team for reline of Blast Furnace• Modification of a stove sequencing control system for a Blast Furnace• Development of a control panel design and PLC specifications and code for the upgrade of a CIP Skid• Development of a DeltaV based control system for a Boiler Water Feed system -
Lead EngineerVai Automation, Inc. Jan 2000 - Apr 2006Involved in the development of S88 Compliant Batch Control Systems for the pharmaceutical industry using DeltaV and Wonderware's InBatch software packages. Experience included the following:• Development of a DeltaV based Batch Control System for the temperature control of chemical reactors• Development of a DeltaV based Batch Control System for the processing of blood into blood byproducts• Development of a DeltaV based Batch Control System for the control of a spray dryer and CIP skid• Upgrade to a propriety batching system based on a Wonderware HMI and Access database application• Development of Functional Requirements for a Yokogawa Batch Control System• PLC upgrade of a vial filling line• Development of a Wonderware based Batch Control System for the production of topical over the counter and animal health products
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Controls Engineer And Technical LeaderDigital Interface Systems, Inc. 1989 - 1999Technical Leader and Controls Engineer involved in the development of control systems for the following:• Blast Furnace• Char Furnace• Environmental Test Cells for testing Residential and Commercial air conditioners and heat pumps• Coil handling system• Pharmaceutical Batch Management systems (S88 based)Experienced in the development of the following:• Functional Specifications• Design documents• IQ and OQ protocols• FAT documents• Conduit schedules• Conduit installation plans• Control Panel designs• PLC code development• HMI software
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Project EngineerKoester Corporation Dec 1986 - Aug 1989Project engineer working under the direction of senior engineers. Project duties included hardware and software integration. Involved in all activities from inception through installation. Primary markets were automotive and appliance manufacturing industries.
Andrew Gerken Skills
Andrew Gerken Education Details
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Electrical Engineering
Frequently Asked Questions about Andrew Gerken
What company does Andrew Gerken work for?
Andrew Gerken works for High Integrity Controls, Inc.
What is Andrew Gerken's role at the current company?
Andrew Gerken's current role is Industrial Automation Professional.
What is Andrew Gerken's email address?
Andrew Gerken's email address is mr****@****bal.net
What schools did Andrew Gerken attend?
Andrew Gerken attended Ohio Northern University.
What are some of Andrew Gerken's interests?
Andrew Gerken has interest in Wood Working, Golf, Running, Salmon Fishing On Lake Michigan.
What skills is Andrew Gerken known for?
Andrew Gerken has skills like Control Systems Design, Allen Bradley, Plc, Control Panel Design, Emerson Deltav, Commissioning, Wonderware, Pharmaceutical Industry, Loop Tuning, Engineering, S88, Batch Control.
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