Andy Andrews Email & Phone Number

Birmingham, Al, Us

Orrville, Ohio, Us

ResponsibilitiesLead the site’s Engineering organization while managing the site's CAPEX budget, forecast, & project management. Lead and execute the Initiative Management (IM) Pillar for the plant including implementation of IM tools and coaching/development of plant resources. Own Property, Buildings and Facilities. Set standards and provide Technical Engineering, Technical Safety, Environmental, and Sustainability Leadership while also owning the site's Business Continuity Plan (BCP).

Camden, Nj, Us

ResponsibilitiesExecute front-end engineering/innovation (FEE/FEI) studies for commercial initiatives, capacity, cost savings, and supply chain optimization projects that comply with Codes & GMP standards. Support key CAPEX initiative projects, at various project phases, while developing, coach, and mentor (3) direct reports. Identify, evaluate, analyze, and/or develop breakthrough technologies, IP, or equipment that provide commercial advantage and complies with company standards, codes (e.g., ASME, NFPA), and GMP/Sanitary requirements. Develop deep technical mastery in & solve technical problems for plant process & packaging designs with high emphasis on innovation and FMEAs. Serve as a SME for Combustible Dust, Welding & Stress Relieving, and Machine/Equipment Design Automation. Partner with Corporate Engineering, Commercialization, Plant Engineering, R&D, and Supply Chain functions to develop and deliver technical solutions needed to meet CAPEX project success criteria or address manufacturing losses.Accomplishments• Awarded the CEO Discretionary Performance Award for leadership that made a significant difference for the company.• Technical SME & Lead for a large (nearly 40,000 Sq. Ft. in area) complexed continuous fed packaging automation line to produce Milano Cookies; over 50 Delta Robots. • Onsite Technical Lead & SME for automating Kettle Chips by installing process piping, equipment, infrastructure for a total of 4 lines.• Technical SME & Lead to course correct a high-capacity Tortilla Chip line.

Responsibilities Deliver P&L and operational targets (Safety, Quality, Production, OH, & cost savings). Develop and manage five-year strategy plan, financial goal setting, and budget targets for the site. Manage all plant operations: HR, Finance, Quality, HS&E, Operations, Engineering, & Planning. Develop and sustain a capability system to help drive a high-performance organization. Work collaboratively across functions and regions (Asia, Europe, & Americas) to grow the business. Lead acquisition initiatives to expand the business with component in-sourcing. Oversee multidisciplinary departments/staffing with solid and dotted line reporting. Grow revenue with focus on brand recognition and awareness (B2B as well as emerging markets). Accomplishments • Developed and implemented rigorous site operational disease, control, and prevention protocols to fight against COVID-19; resulting in zero cases at the site. • Developed and implemented site succession planning from bottom up approach. • Improved product cost by In-lining Packaging to Make operations.

Site Engineering Manager for budget and capital projects: hands-on project management with strong managerial skills. Manage all site engineering (facilities, equipment, processes, site R&D, CAPEX projects, safety, and regulatory items). Develop and execute CAPEX projects with product/process designs, machine/automation designs (equipment specifications writing and/or cradle-to-grave development), procurement, and construction execution while emphasizing world class manufacturing with 6 Sigma and AMEC (Alternative Methods of Energy Control) safety systems (Performance Level D CAT3+/Minor Servicing). Build high performance teams. Lead/mentor a team of 24 including Technicians, Construction, Maintenance, Mechanical, R&D/Process, & Electrical Engineers, including 11 direct reports: (5) Mechanical Engineering Technicians, (3) R&D/Process Engineers, (1) Design Engineer, Electrical engineer, and Capital Systems Administrator.Accomplishments • Innovated, designed from ground up, & integrated high-speed automated machines. •. Implemented R&D products and processes. • Executed and led acquisition projects. • Executed all capital funding with high accuracy.

ResponsibilitiesProvide FEI developmental work across all P&G business units (paper and web converting lines, Duracell, Gillette, etc.) by using mechatronics, modeling/simulation, rapid prototyping/mockups, and engineering analysis to conceptualize, invent, design, fabricate, and install automated assembly/process test stands, tooling, equipment, and machinery for high speed manufacturing of all P&G products. Lead option development and analysis while interfacing with other disciplines (controls, materials, process, manufacturing, product development) and Global Engineering-CETL infrastructure support groups to solve company’s toughest problems. Research and identify key Emerging Technologies (composites, linear systems, additive or subtractive manufacturing, etc.) that could lead to company competitive advantages. Use modeling and analysis tools to screen options based on quantitative engineering data. Identify high risk technical challenges and form development strategies to mitigate those risks. Focus on sequential phases of knowledge building to keep failures early and cheap. Lead mechanical technologies and standards globally for the company and serve as a technical expert/resource in mechanical technologies (metallurgy/materials, mechatronics, servos/motors, and mechanical systems such as cams, gears, pneumatic/hydraulic, power transmission, electro-pneumatic/hydraulic, & mechanisms).Accomplishments• Published article entitled “Lubrication–The Underlying Issue” in company Core Technical Journal.• Developed new analytical process for nip rolling process that drove breakthrough in modeling/simulation

ResponsibilitiesConceptualize, design, fabricate, install, and hands-on troubleshooting of automated assembly/process tooling, equipment, facilities, and machinery for high volume manufacturing of finished batteries to maintain 6 Sigma and to accommodate product development, improve productivity, safety, and reduce defects. Design high speed machines (mechatronics, motors, drives, and mechanical systems: tooling, cams, gears, mechanisms, etc.) through retrofitting and/or from the ground up. Design progressive die stamping, transfer press, and deep draw tooling for the high speed metal stamping operations, structural components (framing, beams, columns, etc.), compaction tooling for tablet presses, electro-pneumatic/hydraulic related equipment, and form tooling for cold-heading machines using SolidWorks, Simulation & Motion (FEA), AutoCad, and Autodesk Inventor. Manage and implement capital, design, and Value Engineering Projects. Collaborate with Manufacturing, Maintenance, Accounting, Machine Shop, Quality Assurance, Product Engineering, Process Engineering, and Electrical Engineering to ensure projects meet all applicable ISO9001, IWS, & Lean Manufacturing requirements. Manage the work of assigned designers, technicians, and contractors. Accomplishments• Published a technical book entitled “Thermoforming Tooling Die Design Handbook” that focuses on how to design & troubleshoot blister cup packaging tooling in order to eliminate quality issues associated with thin cross-sections.• Published over 3 technical journals/books that pioneered new patented inventions and technologies: AB Analysis, Thermoforming, & Cathode Compaction Technology.• Invented a "patented"​ (Application No. 11/254,307 - "Battery Cathodes") Recompaction Process.• Invented a “patented” method of compacting materials (U.S. Patent No: 7,850,884 & 7,959,837)• Implemented and managed over $20MM of capital projects.• Improved Consolidation PR by 15% with Project Restoration

ResponsibilitiesFounded the company in September of 2001 based upon new technologies. Manage R&D and design new products using SolidWorks & Pro/Engineer. Develop and implement the required manufacturing processes for all newly developed products utilizing Value Engineering principles. Perform Patent Engineering activities regarding patent research and patent filings. Develop and maintain national marketing, dealerships, and sales strategies. Accomplishments• Started and led company to success while employed at Duracell. • Created sales, supply chain, and marketing networks. • Made the front cover of a national magazine called "Inside Archery" for innovation and technology• Developed over 5 U.S. Patents• Designed products using processes such as forging, CNC machining, injection molding, composites (resin-transfer, pultrusion, lay-up, and compression), extruding, sheet metal stamping, and die-casting.• Sold the company in February of 2006

ResponsibilitiesFactory floor support of product fabrication of new and existing products through development and routing methods, work centers, N/C machining-programming requirements, sheet metal, and tooling techniques for fabricating assembled parts. Coordinate with liaison engineering on design changes. Develop and maintain Manufacturing Routings and Bill Of Materials (B.O.M.) with D1-9001 Quality Standards (Boeing). Standardize/maintain standard rates.Accomplishments• Designed and redesigned tooling/fixturing to improve quality and processes using Pro/Engineer (Pro/E) and AutoCad (Rel. 14).• Performed Paretto Analysis and developed manufacturing plan to break even from a $6.5 million deficit.• Reduced scrap by 18% within rib-chord assembly cell.• Performed Root Cause Analysis on Corrective Action Requests.• Performed “Kaizen” within 747 MD Cargo to increase productivity.• Developed layout to establish “Kanban” link to assemblies.

ResponsibilitiesDesign, test, and implement new products. Re-design existing products and plant equipment. Research new materials and manufacturing processes. Perform engineering analysis (FEA) and manufacture prototypes. Design all tooling, dies, and fixtures. Manage/supervise Research and Development and Maintenance Departments, CNC Programmers, and Journeyman Machinists. Develop and maintain engineering specifications and calculations. “Hands-On” support and trouble-shoot for manufacturing. Report on production productivity. Design all plant automated equipment and machinery to increase flow and productivity.Accomplishments• Designed patented product and process that eliminate lifted fibers and dampened vibration and noise (U.S. Patent Application Serial Number 08/754,973 & U.S. Patent Application Serial Number 08/840,873).• Increased productivity by 60% by implementing patented product.• Designed CNC sanding machine using ball screws and CNC Servo.• Automated patented product by designing a temperature controlled conveyor/heat exchanger for manufacturing.• Implemented SmartCam; increased programming productivity by 80%.• Designed “assembly line” plant layout.• Optimized work flow for operators and machines by implementing J.I.T. flow; increasing productivity by 60%.• Designed products using processes such as forging, CNC machining, injection molding, composites (resin-transfer, hand lay-up, and compression molding), extruding, sheet metal stamping, and die casting.• Implemented etching process in painting department; increasing productivity by 97%. • Implemented reverse engineering using CMM (Cordax Measuring Machine) to expedite prototypes and production parts.• Design using 3-D solid modeling • Served as a technical representative on patent claims.• Invented & designed a patented product/process (U.S. Patent No. 5,881,704 & 5,816,233).• Setup a composite manufacturing facility in Kaula Lumpur, Maylasia

Us

Responsibilities:Implemented product designs by computer-aided-design (AutoCad) and generate and maintain Bill Of Materials (B.O.M.) for new and existing products. Review engineering drawings for accuracy prior to sign-off. Organize and maintain drawing files. Upgrade board drawings to AutoCad drawings. Coordinate and Administrate between Manufacturing facilities and Corporate office on: Sample Program, Work Methods and Standards, Capital Projects and Budgets, Routings, Product and Tooling Cost Estimates, and OSHA/EPA.Accomplishments• Designed product, tooling, and dies using computer-aided-design (AutoCad) of sheet metal fabricated tubing.• “Hands-On” support for manufacturing.• Prepared product and tooling cost estimates, routings, and B.O.M.• Coordinated with engineering on re-designs due to manufacturing.• Designed plant layouts for facilities to improve product flow.• Performed time motion studies and standardized manufacturing rates.• Optimized manufacturing processes using “Kaizen” method.• Developed manufacturing procedures for sheet metal fabricated tubing; improved quality by approximately 20% and plant productivity by approximately 2-5%.• Automated manufacturing cost estimating process (Bill Of Materials and Routings); reduced preparation time by approximately 80%.

Bachelor’S Degree, Mechanical Engineering

Bachelor Of Science In Mechanical Engineering, Various Studies

Transfer, Mechanical Engineering