Andy Osborn Email & Phone Number

Long Beach, California, United States

Responsible engineer for the Aeon-RVac 2nd stage nozzle extension.

Long Beach, California, United States

Responsible for the development of machining processes to support Aeon-R WAAM domes.

Long Beach, California, United States

Supported manufacturing development for the first Aeon-R thrust chamber assemblies.

Long Beach, California, United States

Responsible for all aspects of the development and design of the Aeon-1 nozzle extension including flight CAD and drawing release, project planning, tooling design, manufacturing process development, materials qualification, and hardware testing.

Kent, Washington, United States

Responsible for all aspects of the manufacturing of the BE-7 thrust chamber assembly (TCA), including design inputs for manufacturability (DFM) and assemblability (DFA), manufacturing drawing reviews, manufacturing planning, detailed work order authoring, tooling design coordination, hardware fabrication and troubleshooting, and component testing prior to final integration

Kent, Washington, United States

Volunteered to help architect and execute a manufacturing pathway to redesign, fabricate, and qualify a new main combustion chamber (MCC) to support first human flight objectives on the BE-3PM engine programEffort was complicated by the presence of significant existing hardware, required qualification timelines, and limited fabrication and design resources

Kent, Washington, United States

Responsible for the development, troubleshooting, and maintenance of machine shop manufacturing processes and tooling related to the BE-4 TCA and associated hardware (main injector, main combustion chamber, nozzle)Focal point for the manufacturing planning of all emergent machine shop requests (i.e. unplanned reworks, urgent machining requests, etc.)

Bellingham, Washington, United States

• General contracting service supporting light residential construction, demolition, maintenance, and troubleshooting• Capabilities include general framing, roofing, siding, finish carpentry, custom cabinetry, flooring, drywall hanging and finishing, painting, fencing, deck building and repair, and small-scale concrete, electrical, and plumbing tasks

Bellingham, Washington, United States

• Mechanical design consulting services with an expertise in design for manufacturability and production tooling• Provided a mechanical engineering services including: CAD surfacing and solid modeling, R&D, prototype fabrication, testing, documentation, DFM, DFA, and supplier management

Sedro-Woolley, Washington, United States

• Responsible for the design and fabrication management of a variety of manufacturing and production tooling• Worked directly with customers, manufacturing leads, and designers to define and refine tooling concepts for function, manufacturability, schedule, and cost• Developed project schedules, budgets, reports, and technical presentations for internal and external customers• Provided CAD design support in NX Unigraphics, CatiaV5, and Rhino3D• Reviewed, released, and maintained GD&T drawings for fabrication and final inspection• Acted as design lead for both in-house and outsourced scopes, including projects with concurrent design & fabrication• Ran up to 5 independent projects concurrently, involving as many as 13 different tools • Oversaw and acted as a technical lead for up $1.5m in tooling• Specific accomplishments:o Designed and fabricated a 2-part Invar layup mandrel for manufacturing of a draft locked ablative heatshieldo Designed an experimental aluminum layup tool, extraction jig, and trim fixture for the exhaust cone of a jet engineo Developed design details and fabrication processes for an experimental 50’ Invar wing spar layup mandrelo Designed and coordinated rolling, lifting, and welding methodologies for a 200,000 lb vibration test structureo Coordinated the design and fabrication of an airplane fuselage over-the-road transport fixtureo Commissioned an elevated mezzanine structure for a new aircraft assembly line

Bellingham, Washington, United States

• Prepared coursework and lectured on the fundamentals of manufacturing production processes and quality control

Bellinham, Washington, Usa

• Ran production runs of delicate, high complexity, tightly toleranced, high cosmetic requirement machined parts• Setup fixtures, validated new code, and operated 3-, 4-, and 5-axis machining centers and lathes with live tooling• Used manual mills and lathes to modify fixtures, produce custom work-holding and prototype parts• Designed, manufactured and installed a custom CNC coolant filtration system for an internal production machining center

Bellingham, Washington, United States

• Commissioned and troubleshooted a new ShopBot 3-axis router system at the WWU Technology Development Center• Designed, coded, and machined a vacuum chucking mechanism for ShopBot fixturing table• Supported the batch completion of robot base table support plates for the WWU Robotics lab• Provided programming and run-time support for the new ShopBot router table and an existing WWU ShopBot router table

Bellingham, Wa, Usa

Manufacturing Engineering Technology with emphasis in Computer Aided Design and Manufacturing (MET-CAD/CAM)Proficiencies/Experiences gained from the program- CatiaV5 (part design, assembly design, drafting, advanced machining, generative shape design, DMU kinematics)- Hands on experience with plastic molding processes (injection molding, blow molding, rotational molding, compression molding, extrusion forming, thermoforming, and composite layup)- CNC coding and machining- Manual machining

• Provided maintenance support for sculpture lab tools and machinery• Demonstrated safe operation of shop equipment

• Provided maintenance support for all rowing equipment• Kept inventory of all crew equipment• Assisted with the transport of boats and equipment to and from regattas

Seattle, Washington, Usa

• Worked alongside a team of machinists, millwrights, and engineers to fabricate, troubleshoot, and install two custom designed heated platen mat presses• Independently responsible for machining, welding, wiring, and assembling machine sub-systems per specifications• Designed and built OSHA-required safety guards for machinery as necessary• Collaborated with maintenance technicians and product engineers to diagnose/repair/retrofit mass production equipment

Post-Baccalaureate Work

Post-Baccalaureate Work

Bachelor Of Science, Manufacturing Engineering Technology

Computer Aided Drafting and Machining (MET-CAD/CAM)

Mathematics