Ankush Gawade Email and Phone Number

Manufacturing of multi mixture calibration gases, supercritical CO2 fluid extraction machine manufacturing, controlled atmospheric system manufacturing and programming, fruit ripening system and gases manufacturing, sampling system for oil and gas manufacturing, equipment designing, caliport gases etc

● Managing production planning, streamlining process/procedures to facilitate smooth operations, reduce costs and idle time to enhance productivity.● Managing operations involving resource planning, production planning, material planning, in-process inspection, team building, QC& QA, and co-ordination with all external and the internal departments.● Co-ordination with all HOD’s of HR Administration, QA&QC, R&D, Warehouse, Purchase, Commercial, Accounts, Maintenance, Marketing etc for smooth running of the plant.● Responsible for all activities like production, technology transfer, process modification as per product and process requirements, process scale-up, product quality improvement, manpower mapping, Process safety and operational training, internal & external auditing, documents and audit compliances etc.● Effective resource planning for optimizing manpower and machine utilization, reducing wastes for enhancing productivity by analyzing Weekly, Monthly & quarterly reports.● Build a strong operation team with all HOD’s, Managers, Executives, and Workmen for smooth and effective production planning.● Monitoring and implementation of ISO System & GMP in manufacturing area and provides trainings on revised SOP’s, Critical process parameters, new process/product development, energy saving, cost reduction and operational safety.● Cross-functional team meeting to address daily work progress & issues resolve.

● Monthly production scheduling and tracking, RM, PM and manpower mapping.● Troubleshooting production inconsistencies, routine and preventive maintenance management of plant machinery and utilities, process optimization, energy integration, standardization of production & warehousing activities● Process safety and operational training, implementation of ISO/GMP standards and Kaizen 5S system in daily production QC & warehouse activities.● Spare-part listing and tracking for availability to minimize plant breakdowns and production losses. Energy integration, process cost optimization, planning & estimation of new project.● Why- why and Root cause analysis of Product / Process / breakdown to avoid its repeated by implementing corrective actions timely.● Arrangement of weekly basis process manufacturing training, chemical & equipment handling safety trainings to team and follow ups for the same.● Cross-functional team meeting to address daily progress, plannings & issues resolve.

● R&D formulation & product development, technology transfer, process designing.● Execution & commissioning of pilot and commercial scale up plant.● Product coding, identification & grading system implementation.● Inter-department co-ordination for smooth functioning of production, QC and dispatch activities.● Designing PFD, P&ID and BEP details, mass and energy balance calculations, process engineering and documentations for the same.● Inculcating product quality management system for semi-continuous, continuous & batch processes, product scale upping from lab scale to pilot scale levels. ● Process designing and scale upping from pilot plant to commercial production levels for 40 TPD production of AKD emulsion, 100 TPD production of acetic acid distillation and 20 TPD production of acrylic emulsion polymer. ● Project designing, technical procurement, projects execution, installation and commissioning.● Production scheduling and planning for multiple products, Generation & implementation of standard operating procedures (SOPs), product quality improvement and upgradation

● Site Engineer for supervision of project execution, installation & commissioning of 900 TPD preparation and flaking plant, 160 TPD solvent extraction plant, 150 TPD continuous edible oil refinery, high vacuum system, cooling towers & chilling plants, steam boiler and thermic fluid heater, storage tanks, auto packaging system as per P&ID and installation drawings and SOP’s. ● Material inventory management, project material follow-ups for availability, project status feedbacks, work planning and distribution and work progress tracking as per project bar charts.● Designing & implementing of structural drawings, civil foundation drawings and P&ID drawings as per project site requirements and feedbacking same with project designing department.● Manage and facilitate safety ad material handling training to labors and supervisors on site.● Completed work inspection and measurements and reporting to seniors.● Electrical and instrumentation work execution and equipment and motors empty trials.● Effluent treatment plant installation and commissioning to achieve treated water parameters.● Cross-functional team meeting to address daily progress & issues with corrective actions.● Planning for pre-commissioning and commissioning activities to find and attend process hurdles.● Planning for production and operational trainings, quality analysis trainings, SOP trainings.● Planning for production trials to achieve designed production capacity with standard quantity and quality in defined time. ● Segregation and list out of balanced engineering and scrapped materials & planning to return.● Making MoM with customer to hand over project with manuals and all documents.