Anshuman Ingle Email & Phone Number

Sarnia, Ontario, Canada

Pune, Maharashtra, India

DCS Systems: Honeywell Experion, TPS, TDC3000, SCADA, Foxboro I/A, Emerson Delta V BatchESD Safety Systems: Honeywell Safety Manager, FSC, Triconex, Furnace BMS Logics, PLC: Allen-Bradley, Control Logix, SLC500, ML200Advanced Process Control: Honeywell RMPCTSimulation Software: UniSim Design, HYSYS, Pro-II, FLARENETProject Highlights:Saudi ARAMCO Marjan Project, KSAUnit Lead | Brown Field Operations• Managing the Sales Handover and planning project estimates and schedule, participated in the Sales-Kick-off meeting as Process Lead.• Conducted Technical Kick-off meeting with Saudi Aramco, assisting the Managers for resource budget allocation, project scope and marking out the feasibility of demands put up by Saudi Aramco.• Supported client in starting up new facilities and creating operational procedures for improved production of Gas Oil Separation (GOSP) facilities and quality for the process during the licensor test runs.• Co-ordination with the field supervisor and panel operator for smooth operation during pre-commissioning and commissioning activity at site.• Organized the preventive maintenance lifecycle and qualification of Honeywell Experion, TPS& Safety Manager (SM) Process Control System.• Responsible for control strategies configuration, conducting loop & interlock testing of DCS, ESD and PLCs &conducted FAT with the integrated ESVT (TPS Server Network).• Conducted SAT with clients, handling the brown field DCS migration along with Model check (Startup, Shutdown).• Implemented and managed an effective asset management program to extend the life of critical equipment and infrastructure.• Track and evaluate the performance of assets to inform maintenance and replacement decisions.• Performed investigations and implemented corrective and preventive actions to ensure compliance, quality control & operator training/• PI/ODR Historian configuration for new tags and modification for the existing tags.• Member of HAZOP and SIL meetings.

Pune, Maharashtra, India

ORPIC Polypropylene Project, Oman Unit Lead-Green Field | LyondellBasell® Polypropylene Operations• Conducted Kick-Off Meeting for Polypropylene Green Field Unit and outlined the Project Schedule.• Completed Detailed Dynamic Simulation Modeling and Control systems design & integration for LyondellBasell® Spheriphol Reactor and Downstream Unit.• Establish and maintain systems for real-time monitoring of equipment health.• Develop and optimize maintenance plans and schedules to minimize downtime and maximize equipment availability.• Conducted process survey, configuration and troubleshooting for Catalyst Preparation area using Delta V Batch Process Control.• Configured DCS workstation installation and created control strategies in control studio followed by detailed loop testing, troubleshooting and commissioning.• Integrated the Delta V batch operation with the existing ESD & PLC database and conducted Interlock scenario testing, Cause and Effect matrix and communication with the field device signal tags during FAT & SAT.• Reactor Kinetics Tuning and Customer Testing for HOMO, RACO, TERP & HECO PP Grades.• 1000-man hours Scope change identified and generated $70k revenue at Reactor Acceptance Test.• Setup Hardware Servers Executed Hardware-FAT.• Responsible for PSV sizing and Flare Header network Simulation in FLARENET.• Successfully completed FAT & SAT with client clearing $1M+ payment milestone for the project.• Lead the project team to develop project WBS based on Scope of work and provided Schedule development support.• Perform monthly schedule updates and report project status updates to management.

Pune, Maharashtra, India

ADNOC Sour Gas, Abu DhabiProject Engineer | DCS Migration & Revamp• Process Unit Lead to execute Honeywell EPKS, SCADA & SM (Safety Manager) Migration and Customer Testing (pre-FAT, FAT & SAT) for 3 Units (Hydro-treater & HMU, AGRU and NGL Recovery) • Upgraded the existing Unit Conditions (NHT&HMU, AGRU an NGL) to new H&MB conditions tuning process equipment and achieved SS conducting Startup, Shutdown and ESD C&E scenarios and IV MF testing during Pre-FAT.• Programmed a custom Logic and User Interface to replace $6000 worth of software which adjusts and controls the output reformer operation based on Fuel Gas input.• Setting up new virtual system vSphere 6.5, 2 ESXi hosts, 1 vCenter server. Off process migration for 1 server, 1 SIM controller, 4 stations from R410.4 to R510.2• Developed Process Monitoring solution by integration of data between IP21 & LIMS for monitoring critical KPIs to perform predictive & preventive analysis.• Established the settle-out conditions and performed the depressurizing calculations.• Received Customer’s appreciation for Honeywell Payment Milestone Achievement and Revenue Recognition for completing milestones ahead of project schedule. • Developed and maintained project plan for program and process automation portfolio projects including progress updates and schedule performance analysis for management decision.

Pune, Maharashtra, India

Petrokemya Olefins Project – Al Jubail, Saudi Arabia PLC Design Engineer• Responsible for Allen Bradley PLC programming, design, loop tuning, commissioning and troubleshooting for refrigeration unit for operating WCC compressor.• Successfully completed FAT and SAT Testing involving rigorous loop & sequence checks ensuring Pre-commissioning activities of the logical sequence was executed smoothly.• Involved in WCC PLC control panel design and console emulation activities and conducted final commissioning activities and final handover to client. • Collaborate with cross-functional teams to implement changes that enhance plant performance.• Establish key performance indicators (KPIs) for reliability and regularly report on plant reliability metrics.• Converted 7000+ Rungs program of Allen Bradley to Honeywell Experion functional blocks, produced a fully functional and space-efficient program with custom features.• Conducted integration of the PLC control database with Honeywell EPKS DCS, SM safety system and other 3rd party applications.• Perform PLC logic modifications according to the customer’s requirement.• Prepare the IO assignments, third party interface I/O list.• Provided technical support in preventive maintenance and AMC visits during project post-SAT lifecycle support.

Pune, Maharashtra, India

Thai Oil OTS Expansion & Revamp Project, Chonburi ThailandProject Engineer • Responsible for Process Modeling and Integration of DCS (TPS and EPKS) & ESD (Triconex, SM)• Experienced in Dynamic Simulation development and Testing Operator Simulation for CDU, LPG, HDS, HMU, HVU, HCU & ISOM Unit with client.• Expertise in TPS DCS database management, translations, HM, HPM, AM configurations and Custom Logic troubleshooting within the Native Window- Honeywell TPS.• Converted the existing FOXBORO sequence logics to Honeywell Fortran compiler and tested it • Independently conducted six Critical Refinery Units Site Acceptance Test and released $50k payment milestones at Thai Oil project completion.• Experienced in integration, testing and troubleshooting Allen Bradley Minimum firing logic & Burner Management System, completed PLC commissioning for 4 units.• Configured Custom Logics (CLs) & APC for Furnace pass balance control system and implemented the modified coded logic to 4 more units with varying complexity. Received Honeywell Bronze partner award for the milestone.• Responsible for all preventative/corrective maintenance to the full system infrastructure EPKS, Safety manager, FSC (including third-party systems), system audit and performance improvement activities.• Developed tools to reduce the effort required to implement multivariable process control on the Foxboro I/A distributed control system platform. • Successfully completed many multivariable process control projects. Post project audits of the improved process operations indicate that the benefits realized were consistent with or exceeded original estimates.• Responsible for SAT-Handoff and Post-SAT System maintenance, Documentation Control and Customer Support on-site for 1 year BGP Program.

Hazira, Surat

• Process Simulation of DPD & SRU Unit with Hands on Training in ASPEN & Hysys Simulation Software.• Present a project predicting design modifications in tube pitch of a shell and tube heat exchanger in LPG plant which increased the exchanger effectiveness by 23% and benefitted the overall process.• Preparing process design basis, management of PFDs and P&IDs, development of operating guidelines.• Managed Unit FEED calculations and Process equipment modelling strategy and PSV sizing.• Analysis of Heat and Material Balance calculations along the nodes for LPG Plant.

Bhilai, Chhattisgarh, India

• Gained process Knowledge of Coke Oven Department and Chemical By-product production strategies and process in Steel manufacturing industry.• Participated in tri-annual Process Hazard Analysis (PHA) for the Sulfur Recovery Unit

Master Of Engineering - Meng, Process Systems Engineering, 3.9

Teaching Assistant : CHE-220 (Process Data Analysis) 2022 Winter Term Teaching Assistant : CHE-480 (Process Design Analysis) 2023 Fall Term

B.Tech, Chemical Engineering, 9.1/10

Activities and Societies: Toastmaster International, Convener Core Committee (GARJANA-2016) , Engineering India Social Event.