Anujit Dafle Email & Phone Number

Southfield, Michigan, United States

Working as Senior Gear Train Analyst in Powertrain department.

Gothenburg, Västra Götaland County, Sweden

Leveraged Romax to analyze geartrains, predicting and enhancing the NVH, durability, and acoustic performance of EV gearboxes, while utilizing parametric Design of Experiments (DOE) studies to optimize gear geometry and achieve performance targets. I developed comprehensive CAE models simulating structural dynamics across various analysis domains. Additionally, I built multi-body dynamics models in ADAMS for kinematic and transient loading simulations. I effectively analyzed and communicated results to clients, enabling informed decision-making and driving design optimization.

Eskilstuna, Sodermanland County, Sweden

For this thesis, I conducted NVH and vibroacoustic simulations in Romax, where I optimized gear micro and macro-geometry to reduce NVH levels in the gearbox. I also designed CAD concepts for an optimized gearbox casing using Catia V5. Additionally, I was involved in testing activities to correlate simulations with physical models and evaluate the optimized design, further solidifying my understanding of the entire design and testing process.

Stockholm, Stockholm County, Sweden

Teaching Assistant in E-learning team for Industrial Engineering and Management (ITM) school at KTH

Falun, Dalarna County, Sweden

Utilized LS Dyna to optimize the crash-damping structure on railway couplers, enhancing their safety and performance. I also leveraged ANSA to generate high-quality 2D and 3D meshes for components, ensuring accurate analysis. Furthermore, I developed a specialized Excel tool to calculate the fatigue life of both welded and non-welded components, adhering to industry standards such as SSAB and EN17149, enabling the prediction of component longevity and informed design decisions.

Stockholm, Stockholm County, Sweden

I contributed to the prototype development of a railway bogie test rig, designing innovative concepts for the transmission assembly and creating CAD models and detailed drawings for various components. I also performed strength calculations using Ansys to ensure the rig's structural integrity. Additionally, I utilized additive manufacturing techniques to 3D print concept models, enabling rapid prototyping and testing. Through this project, I successfully integrated design, analysis, and manufacturing skills to deliver a functional test rig.

Pune, Maharashtra, India

I utilized Romax to develop conceptual and detailed automotive transmission designs, simulating NVH and durability performance. I also leveraged Hypermesh to create and analyze FEA models of gearboxes, ensuring structural integrity and reliability under various loading conditions. Additionally, I designed gears, shafts, and splines, adhering to ISO, AGMA, and DIN standards to guarantee compatibility and optimal performance. Through this work, I effectively integrated simulation, analysis, and design skills to deliver high-performance transmission systems.

Pune, Maharashtra, India

Leveraged OptiStruct for topology optimization, successfully reducing weight while enhancing performance and meeting structural requirements. I also conducted non-linear crash simulations using Radioss, analyzing frontal, side, and rollover impacts on vehicle chassis. Additionally, I created various meshed FEA models (1D, 2D, and 3D) for stress calculations on BIW structures. Furthermore, I utilized Hypermesh and OptiStruct for CAE simulations, designing and optimizing vehicle suspension and chassis components to achieve improved performance and safety.

Pune, India

Designed and developed an ATV's chassis and suspension and optimized component performance via CAE analysis with Hypermesh and OptiStruct. I also ensured crashworthiness using Radioss, simulating front, side, and rollover impacts to ensure driver safety.

Master'S Degree, Engineering Design

Be - Bachelor Of Engineering, Mechanical Engineering

Activities and Societies: BAJA Alumnus

Icse 10Th