Tony Oleksyn Email & Phone Number

Detroit, Mi, Us

 Reviews 2D part drawings & 3D part data to determine whether KIRCHHOFF Automotive is capable of producing part/component based on customer quality requirements.  Prepares blank layout of part, determining best material utilization, type and cost of material required and establishing tonnage of press required to produce part.  Estimates number of parts produced per hour, based on method plan and press selection.  Compiles die details into Tooling calculator to determine appropriate die costing to be used in quotation.  Determines whether surface treatment, (ie: galvanizing, paint, etc.), assembly processes and/or Bought in Parts, (BIP’s) are required and initiates the communication requests for inter-departmental support services to provide cost and/or process details, needed for input into quotation.  Compiles all required documentation and generates cost estimation structure in CES (Cost Estimation System), based on all data obtained.  Submits quotation for review and preliminary approval, before final acceptance by customer team.  Liaises with vendors as required, to provide technical input if necessary.  Utilizes the experience and expertise of cross-functional team members to ensure best costs and productivity requirements are achieved.  Occasionally visits potential suppliers to view processes for capability and product quality, within the standards set by the company.  When a new project is awarded, participates as the Estimating department team member, providing and receiving feedback as required, passing through gates in the project, specified in PDP.  Stores relevant documents in CIM Database, according to the workflow.

Fair Haven, Michigan Usa

Responsible for developing strip layouts and quotations for new business. Re-quote current business to updated material and processing. Develop processes and procedures to improve efficiency and accuracy of the quotation process. Work with customers to develop parts which can be manufactured in a stamping environment.

Responsible for calculating and providing pricing analysis related to new projects, lead pricing efforts and supervise the development of the quotation presentations to customers. Provide Engineering support for continuous improvement.

Responsible for press room planning, which includes scheduling all punch presses, employees, preventative maintenance and continuous improvement. Responsible for tool room support for pressroom, which includes scheduling die makers and repair personnel with tool change overs and repair priorities. Assist in troubleshooting and advising all die repair issues and punch press issues. Responsible for ordering all tooling needed for tool room, including outside vendors and scheduling tool makers in house. Direct Supervisor of ten (10) die setters and press operators over three shifts. Direct Supervisor of twelve (12) tool room personnel including die makers, die repairmen, edm wire tech, and machinists. These personnel responsibilities include scheduling work, scheduling hours and days, reviewing employee performance, hiring and firing, as well as disciplinary actions.

Quote all tooling associated with new projects. Provide information in regards to strip layouts, SPM, press utilization and tool usage to assist in part quoting process. Design all new tools and manage tool room builds. Assist in project management for all new jobs. Assist in troubleshooting tool failures and update tool prints.

Estimate all costs associated with new jobs. Create routers for production work center assignments. Design Strip Layouts and nesting for new quotes. Establish die and tooling costs. Standardize all processes and procedures. Head transfer project overviewing tooling and organizing tool modifications. Assist QA in first article approval. Continue to streamline processing. Design and implement new tools and dies for stamping. Continue to work towards TS-16949 certification.

Determine all costs involved in quoting new business, including quotes to outsource vendors. Design Strip Layouts and nesting for new quotes. Establish die and tooling costs.Coordinate processing with outside vendors, including new die builds, heat treat and plating of new parts, and secondary operations needed for new parts.Established standardized costs for common processes and materials, which reduced quoting time by 50% on standard quotes.Develop 3D designs of progressive dies, transfer tooling, unique dies, compound dies and associated gages from concepts to finished parts using AutoCAD 2009.Designed using minimal nesting techniques to reduce piece price 10%.

Developed 3D designs of progressive dies, transfer tooling, unique dies, compound dies and associated gages from concepts to finished parts using AutoCAD 2006 and Unigraphics V18.Designed and implemented a “transfer die” within a progressive dies to reduce steel consumption and scrap by 30% and eliminate web carrier tabs.Designed an adjustable progressive die to produce multiple parts from one tool, resulting in decreased tooling cost. Reduced scrap by 15% utilizing advanced nesting techniques. Prepared costs and ordered tooling and machine components.Estimated and quoted all costs associated with dies, tooling, new parts and gages.Created and updated all standards and processes to conform to new standards.Interfaced with customers on engineered solutions through the development of designed prototypes.Worked with vendors to order outside processes, materials, outside tool builds and reduce costs.Updated and managed tool room operations, resulting in improved repair efficiency.Received certification as a TS-16949 auditor.Audited TS-16949 quality processes.

Mcse, Microsoft Certification

Certification, Die Design